Miller Electric 400P, 500 X manual Panel, Front w/Components − CC Models -1Item

Page 85

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

Figure 13-4. Panel, Front w/Components − CC Models (Figure 13-1Item 125)

. . .

1

. . . . . . . . . .

. . .

215 070 . .

PLATE SCREENED, ident control rating; when ordering this item,

 

. . . .

. .

. . . . . . . . . .

. . .

. . . . . . . . . . .

the nameplate should also be ordered)

. . 1

. . .

2

. . . . . . . . . .

. . .

. . . . . . . . . . .

NAMEPLATE, screened (order by model and serial number)

. . 1

. . .

3

. . . . . . . . . .

. . .

215 014 . .

PANEL, engine/weld control

. . 1

. . .

3

. . . . . . . . . .

. . ♦220 544 . .

PANEL, engine/weld control ss

. . 1

. . .

4

. . . . . S3 .

. . .

208 278 . .

SWITCH, range/changeover

. . 1

. . . 5

. . . . . R1 .

. . .

188 635 . .

RHEOSTAT, WW 300W 34 ohm

. . 1

. . .

6

. . . . . . . . . .

. . .

202 209 . .

SPACER, nylon

. . 3

. . .

7

. . . . . S6 .

. . .

. 011 622 . .

SWITCH, tgl DPDT 15A 125VAC

. . 1

. . .

8

. . . . . S5 .

. . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr

. . 1

. . . 9

. . . . RC13

. . .

032 897 . .

RECEPTACLE, twlk grd 2P3W 15A 125V

. . 1

. . . 10

. . . . . S1 .

. . .

212 436 . .

SWITCH, ignition 4 position w/handle

. . 1

. . . 11

. . . . . S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . 1

. . . .

. .

. . . . . . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . 1

. . . 12

. . . . CB1 . . .

201 083 . .

SUPPLEMENTARY PROTECTOR, man reset 2p 20a 250vac

. . 1

. . . 13

. . . . CB2 . . .

093 996 . .

SUPPLEMENTARY PRO, man reset 1p 20a 250vac frict

. . 1

. . . 14

. . . GFCI1 . .

151 981 . .

RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . 1

. . . 15

. . . . RC1 . . .

147 632 . .

RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . 1

. . . 15

. . . . RC1 . . .

176 355 . .

RECEPTACLE, str 2p3w 16a 220v flange mtg (export models only)

. . 1

. . . .

. .

. . . . CB3 . . .

139 266 . .

SUPPLEMENTARY PROTECTOR, man reset

 

 

 

 

 

 

1p 15a 250vac (export models only)

. . 1

. . . 16

. . . . . . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts etc

. . 1

. . . 17

. . . . . . . . . .

. .

+215 347 . .

PANEL, gen pwr

. . 1

. . . 17

. . . . . . . . . .

. ♦+215 405 . .

PANEL, gen pwr ss

. . 1

. . . 17

. . . . . . . . . .

. ♦+215 403 . .

PANEL, gen pwr (export models only)

. . 1

. . . 18

. . . . . . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . 1

. . . 19

. . . . . . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . 3

. . . 20

. . . . . . . . . .

. . ♦196 073 . .

LABEL, do not switch while welding

. . 1

. . . 21

. . . . . S12

. . ♦195 825 . .

SWITCH, polarity

. . 1

. . . 21

. . . . . S12

. . ♦220 491 . .

SWITCH, polarity/ac

. . 1

. . . 22

. . . . . . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . 1

. . . 22

. . . . . . . . . .

. . ♦199 303 . .

PANEL, mtg terminal pwr output ss

. . 1

. . . 23

. . . . . . . . . .

. . .

039 046 . .

TERMINAL, pwr output black

. . 1

. . . .

. .

. . . . . . . . . .

. . .

180 735 . .

WASHER, output stud

. . 2

. . . 24

. . . . . . . . . .

. . .

181 169 . .

SPACER, output stud

. . 2

. . . 25

. . . . . . . . . .

. . .

186 621 . .

BOOT, generic output stud

. . 2

. . . 26

. . . . . . . . . .

. . ♦059 773 . .

HANDLE, switch

. . 1

. . . 27

. . . . . . . . . .

. . ♦010 647 . .

PIN, spring cs .156 x 1.250

. . 1

. . . 28

. . . . . . . . . .

. . .

039 047 . .

TERMINAL, pwr output red

. . 1

. . . 29

. . . . . . . . . .

. . .

209 056 . .

COVER, receptacle w/gasket

. . 2

. . . 30

. . . . . . . . . .

. . .

206 795 . .

BOOT, circuit breaker clear hex nut

. . 1

. . . 31

. . . . . . . . . .

. . .

021 385 . .

BOOT, toggle switch lever

. . 2

. . . 32

. . . . . . . . . .

. . .

201 045 . .

COVER, receptacle twistlock

. . 1

. . . 33

. . . . . . . . . .

. . ♦193 228 . .

METER, Volt Dc 8− 18 Scale 2.250 In Black Face

. . 1

. . . 34

. . . . FUEL

. . .

192 265 . .

GAUGE, fuel elec switch w/o sensor

. . 1

. . . 35

. . . . . HM .

. . .

210 424 . .

METER, hour 12-24VDC 2.25dia

. . 1

. . . 36

. . . . . . . . . .

. . .

217 084 . .

GAUGE, Coolant Temp 0− 300 Deg F Electric

. . 1

OM-4421 Page 79

Page 84 Page 86
Image 85
Page 84 Page 86
Contents Processes OM-4421215 075QDescription File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Standards DirectivesDecrot1/07 Decrotsound6/05 Manufacturer European Contact Notified BodyArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux− 50 h Std − DefinitionsStd Manufacturer’s Rating Labels Some symbols are found only on export products Symbols And DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsDuty Cycle And Overheating Fuel Consumption100% Duty Cycle At 400 Amperes Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankStick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4421 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick OM-4421 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsElectric shock can kill Voltage/Amperage Adjust Switch And Remote 14 Receptacle14 AC/DC Voltmeter Optional Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryRear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesSupplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance Checking Generator Brushes To clean air filter Servicing Air CleanerInspecting And Cleaning Optional Spark Arrestor Muffler Weld/Power Speed Adjustment Adjusting Engine SpeedEngine Speed No Load Standard Model Idle Speed Ad- justmentTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter While draining fuel tankOverload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Welding Symbols Circuit Diagram For CC Welding Generator − Electrical Diagrams223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models -1Item Control Box Assembly − CC/CV ModelsTD1 214 3634 Panel, Front w/Components − CC ModelsPanel, Front w/Components − CC Models -1Item 40 39 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item 170 34 36 27 26 Hardware is common Not available unless listed602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses PLG4 Harness, receptacle auxiliary power export models includesPage Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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