Miller Electric 400P, 500 X manual 010

Page 77

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 40 . . .

. . . . . . . .

. ♦202 629

. . COVER, radiator access ss

. . . 1

. . . 41 . . .

. . . . . . . .

. . 191 354

. . SUPPORT, cover

. . . 1

. . . 41 . . .

. . . . . . . .

. ♦202 633

. . SUPPORT, cover e−coat

. . . 1

. . . 42 . . .

. . . . . . . .

. . 010 875

. . CLAMP, muffler 2.000 dia

. . . 1

. . . 43 . . .

. . . . . . . .

. . 203 180

. . MANIFOLD, exhaust muffler

. . . 1

. . . . . . . . .

. . . . . . . .

. . 203 179

. . . . BRACKET, support muffler

. . . 2

. . . 43 . . .

. . . . . . . .

. . 195 012

. . SPARK ARRESTOR KIT (Horizontal) (export models only)

. . . 1

. . . 44 . . .

. . . . . . . .

. . 209 393

. . ENGINE, Perkins dsl elec 404.22bw

. . . 1

. . . . . . . . .

. . . . . . . .

. . *214 931

. . . . SENDER, Coolant Temp & 110c N.o. Switch

. . . 1

. . . . . . . . .

. . . . . . . .

. . *215 094

. . . . SWITCH, oil pressure

. . . 1

. . . . . . . . .

. . . . . . . .

. . 023 562

. . . . CLAMP, hose .312 − .875 clp dia

. . . 1

. . . . . . . . .

. . . . . . . .

. . *197 899

. . . . FILTER, oil

. . . 1

. . . . . . . . .

. . . . . . . .

. . *192 744

. . . . FILTER, fuel spin−on

. . . 1

. . . . . . . . .

. . . . . . . .

. . *197 997

. . . . FILTER, fuel secondary

. . . 1

. . . 45 . . .

. . . . . . . .

. . 214 658

. . HOSE, radiator upper

. . . 1

. . . 46 . . .

. . . . . . . .

. . *197 944

. . BELT, fan

. . . 1

. . . 47 . . .

. . . . . . . .

. . 217 775

. . GUARD, belt (export models only)

. . . 1

. . . 47 . . .

. . . . . . . .

. . 202 017

. . GUARD, belt

. . . 1

. . . 48 . . .

. . . . . . . .

. . 220 280

. . RADIATOR, w/shroud (includes)

. . . 1

. . . . . . . . .

. . . . . . . .

. . 220 281

. . . . SHROUD, radiator

. . . 1

. . . . . . . . .

. . . . . . . .

. . 214 884

. . . . RADIATOR, w/14# cap 4 row core 3 pass

. . . 1

. . . . . . . . .

. . . . . . . .

. . 187 120

. . . . CAP, radiator pressure 14 lb

. . . 1

. . . 49 . . .

. . . . . . . .

. . 225 120

. . LABEL, warning moving parts can cause injury

. . . 1

. . . 50 . . .

. . . . . . . .

. . 201 749

. . UPRIGHT, rear

. . . 1

. . . 50 . . .

. . . . . . . .

. ♦207 188

. . UPRIGHT, rear ss

. . . 1

. . . 50 . . .

. . . . . . . .

. ♦207 005

. . GRILL, rear panel ss

. . . 1

. . . 51 . . .

. . . . . . . .

. . 108 081

. . TERMINAL PROTECTOR, battery post mtg

. . . 2

. . . 52 . . .

. . . . . . . .

. . 190 206

. . CABLE, bat neg 42 in lg No. 2 awg w/clamp and .375rng

. . . 1

. . . 53 . . .

. . . . . . . .

. . 190 207

. . CABLE, bat pos 45 in lg No. 1 awg w/clamp and .406rng

. . . 1

. . . 54 . . .

. . . . . . . .

. . 203 430

. . BRACKET, battery holddown

. . . 1

. . . 55 . . .

. . . . . . . .

. . 190 897

. . BATTERY, stor 12V 650crk 110rsv gp 24

. . . 1

. . . 56 . . .

. . . . . . . .

. . 168 385

. . LABEL, warning battery explosion can blind

. . . 1

. . . 57 . . .

. . . . . . . .

. +225 120

. . LABEL, warning moving parts can cause injury

. . . 1

. . . 58 . . .

. . . . . . . .

. +201 183

. . COVER, battery access

. . . 1

. . . 58 . . .

. . . . . . . .

♦+202 639

. . COVER, battery access ss

. . . 1

. . . 59 . . .

. . . . . . . .

. . 201 006

. . BOLT, j stl .312−18 x 8.500 pld

. . . 2

. . . 60 . . .

. . . . . . . .

. +215 006

. . GUARD, fan

. . . 1

. . . 61 . . .

. . . . . . . .

. . 197 496

. . HOSE, radiator lower

. . . 1

. . . . . . . . .

. . . . . . . .

. . 199 505

. . HOSE, oil drain assy 32 in (consisting of)

. . . 1

. . . 62 . . .

. . . . . . . .

. . 165 271

. . . . VALVE, oil drain 3/8−18NPTF

. . . 1

. . . 63 . . .

. . . . . . . .

. . 176 529

. . . . FITTING, hose brs barbed fem 1/2tbg x 3/8NPT

. . . 1

. . . 64 . . .

. . . . . . . .

. . . 113 854

. . . . HOSE, SAE .500 ID x .780 OD xc oil (order by ft)

. . . 3ft

. . . 65 . . .

. . . . . . . .

. . 197 448

. . FITTING, hose brs barbed elbow m 1/2 tbg x 3/8 npt

. . . 1

. . . 66 . . .

. . . . . . . .

. . . . . . . . . . .

. . WASHER, oil drain (available through engine manufacturer)

. . . 1

. . . 67 . . .

. . . . . . . .

. . 197 196

. . FITTING, adapter oil drain 12mm male x 3/8 npt female

. . . 1

. . . 68 . . .

. . . . . . . .

. . 199 849

. . SCREW, 625−11 x 4.00hexhd pln gr 5 pld

. . . 4

. . . 69 . . .

. . . . . . . .

. . 071 731

. . WASHER, flat .656 ID x 2.250 OD x .187T stl pld

. . . 4

. . . 70 . . .

. . . . . . . .

. . 197 489

. . BRACKET, mtg RH

. . . 1

. . . 70 . . .

. . . . . . . .

. . 197 488

. . BRACKET, mtg LH

. . . 1

. . . 71 . . .

. . . . . . . .

. . 071 890

. . RETAINER, mount eng/gen

. . . 4

. . . 72 . . .

. . . . . . . .

. . 071 730

. . TUBING, stl .875 OD x 12ga wall x 2.500

. . . 4

. . . 73 . . .

. . . . . . . .

. . 083 476

. . MOUNT, eng/gen nprn .875 ID x 2.500 OD x 2.000

. . . 4

. . . 74 . . .

. . . . . . . .

. . 135 205

. . NUT, 625−11 .94hex .76H stl pld elastic stop nut

. . . 4

. . . 75 . . .

. . . . . . . .

. . 190 992

. . KEEPER, latch engine access door

. . . 2

. . . 76 . . .

. . . . . . . .

. . 190 076

. . CHANNEL, stiffener engine access

. . . 2

. . . 76 . . .

. . . . . . . .

. ♦202 635

. . CHANNEL, stiffener engine access e−coat

. . . 1

OM-4421 Page 71

Page 76 Page 78
Image 77
Page 76 Page 78
Contents Processes OM-4421215 075QDescription File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Decrot1/07 DirectivesStandards Decrotsound6/05 Manufacturer European Contact Notified BodyArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Labels Some symbols are found only on export products Symbols And DefinitionsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV Models100% Duty Cycle At 400 Amperes Fuel ConsumptionDuty Cycle And Overheating Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankStick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4421 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label OM-4421 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleElectric shock can kill Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryClose panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Supplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance Checking Generator Brushes To clean air filter Servicing Air CleanerInspecting And Cleaning Optional Spark Arrestor Muffler Weld/Power Speed Adjustment Adjusting Engine SpeedEngine Speed No Load Standard Model Idle Speed Ad- justmentTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter While draining fuel tankOverload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Welding Symbols Circuit Diagram For CC Welding Generator − Electrical Diagrams223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models -1Item Control Box Assembly − CC/CV ModelsTD1 214 3634 Panel, Front w/Components − CC ModelsPanel, Front w/Components − CC Models -1Item 40 39 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item 170 34 36 27 26 Hardware is common Not available unless listed602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses PLG4 Harness, receptacle auxiliary power export models includesPage Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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