Miller Electric 400P, 500 X manual Engine Prestart Checks, Coolant Recovery Tank

Page 31

5-7. Engine Prestart Checks

Check radiator coolant level when fluid is low in recovery tank.

Full

Capacity:

404.22 Engine: 9.5 qt (9.01L)

Full

Diesel

Full

Coolant Recovery Tank

Hot Full

Cold Full

 

 

 

803 603

. Check all engine fluids daily.

Do not run out of fuel or air will enter fuel sys-

freeze to mixture if using the unit in tempera-

tem and cause starting problems. See en-

°

°

Engine must be cold and on a level surface.

gine manual to bleed air from fuel system.

tures below −34

F (−37 C).

Unit is shipped with 20W break-in oil.

Oil

Keep radiator and air intake clean and free

Automatic shutdown system stops engine if

of dirt.

 

oil pressure is too low or coolant tempera-

After fueling, check oil with unit on level sur-

 

 

ture is too high.

NOTICE − Incorrect engine temperature

face. If oil is not up to full mark on dipstick,

. This unit has a low oil pressure shut-

can damage engine. Do not run engine with-

add oil (see maintenance label).

down switch. However, some condi-

 

out a properly working thermostat and ra-

Coolant

diator cap.

 

tions may cause engine damage before

 

 

 

 

the engine shuts down. Check oil level

Check coolant level in radiator before start-

. To improve cold weather starting:

often and do not use the oil pressure

ing unit the first time. If necessary, add cool-

shutdown system to monitor oil level.

 

 

ant to radiator until coolant level is at bottom

Use Starting Aid switch (see Section

Follow run-in procedure in engine manual.

of filler neck.

If unburned fuel and oil collect in exhaust

Check coolant level in recovery tank daily.

6-1or 7-1).

 

pipe during run-in, see Section 11.

Keep battery in good condition. Store

Fuel

If necessary, add coolant to recovery tank

until coolant level is between Cold Full and

battery in warm area.

NOTICE − Do not use gasoline. Gasoline

Hot Full levels. If recovery tank coolant level

 

 

will damage engine.

Use fuel formulated for cold weather

was low, also check coolant level in radiator.

The unit is shipped with enough fuel to pre-

Add coolant if level is below bottom of radia-

(diesel fuel can gel in cold weather).

vent air from entering fuel system. Add fresh

tor filler neck.

Contact local fuel supplier for fuel in-

diesel fuel before starting (see engine main-

Unit is shipped with an engine coolant mix-

formation.

 

tenance label for fuel specifications). Leave

 

 

filler neck empty to allow room for ex-

ture of water and ethylene glycol base anti-

Use correct grade oil for cold weather

pansion.

freeze rated to −34° F (−37° C). Add anti-

(see Section 9-1).

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Contents File Engine Drive OM-4421215 075QProcesses DescriptionFrom Miller to You Table of Contents − Maintenance & Troubleshooting Standards DirectivesDecrot1/07 Decrotsound6/05 Manufacturer European Contact Notified BodyHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in cendie ou une explosionDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF− 50 h Std − DefinitionsStd Manufacturer’s Rating Labels Some symbols are found only on export products Symbols And DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models Volt-Ampere Curves For CC/CV Models Stick ModeMIG Mode TIG ModeDuty Cycle And Overheating Fuel Consumption100% Duty Cycle At 400 Amperes 15 kVA/kW Three-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 12 kVA/kW Single-Phase AC Output No Weld LoadGrounding1 − InstallationInstalling Welding Generator Location/Airflow ClearanceUsing Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankStop engine Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw Welding350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Connecting to WeldSelecting Weld Cable Sizes 150 ft 200 ft 250 ftSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4421 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsWeld Controls Engine Starting ControlsTo Start Engine Gauges And MetersWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick OM-4421 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsElectric shock can kill Voltage/Amperage Adjust Switch And Remote 14 Receptacle14 AC/DC Voltmeter Optional Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalIf a Supplementary − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles At least once a month, run enRear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesSupplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance Checking Generator Brushes To clean air filter Servicing Air CleanerInspecting And Cleaning Optional Spark Arrestor Muffler Standard Model Idle Speed Ad- justment Adjusting Engine SpeedWeld/Power Speed Adjustment Engine Speed No LoadWhile draining fuel tank Servicing Fuel And Lubrication SystemsTo change oil and filter To replace primary fuel filterOverload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Welding Symbols Circuit Diagram For CC Welding Generator − Electrical Diagrams223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Manual Run-In Procedure Using Resistance GridSpecifications section in this Just generator A/V control soElectrically Bond Generator − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameAmperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models -1Item Control Box Assembly − CC/CV ModelsTD1 214 3634 Panel, Front w/Components − CC ModelsPanel, Front w/Components − CC Models -1Item 40 39 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item 170 34 36 27 26 Hardware is common Not available unless listed602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses PLG4 Harness, receptacle auxiliary power export models includesPage Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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