Miller Electric 400P, 500 X manual Figures 13-4

Page 79

	Item	Dia.	Part	Description	Quantity
	No.	Mkgs.	No.	Description	Quantity
			Figure 13-1. Main Assembly (Continued)

. .	120	. . . . . . . . .	. . ♦199 305 . .	TOP, cover front upright ss	. .	.	1
. . 121		. . . . . . . . .	. . . 212 944 . .	LABEL, cc stick overlap weld ranges	. .	.	1
. .	122	. . . . . . . . .	. . . . . . . . . . . . . .	Not Applicable	. .	.	.
. . 123		. . . . . . . . .	. . +201 750 . .	UPRIGHT, front	. .	.	1
. . 123		. . . . . . . . .	. ♦+202 637 . .	UPRIGHT, front ss	. .	.	1
. .	. . . . .	. . . . . . . . .	. . . 223 103 . .	LABEL, ce sound power level 97db (CC export models only)	. .	.	1
. .	. . . . .	. . . . . . . . .	. . . 173 216 . .	LABEL, ce european community mark (CC export models only) . . .	. .	.	1
. . 124		. . . . . . . . .	. . . 233 953 . .	LABEL, warning general precautionary CSA	. .	.	1
. .	125	. . . . . Figures 13-4, 13-5		PANEL, front w/components	. .	.	1
. .	126	. . . CT1	. . ♦202 130 . .	XFMR, current sensing	. .	.	1
. . 127		. . . . . . . . .	. . +189 828 . .	PANEL, engine side (400P Models)	. .	.	1
. . 127		. . . . . . . . .	. ♦+199 301 . .	PANEL, engine side ss	. .	.	1
. .	128	. . . . . . . . .	. . . 233 088 . .	LABEL, danger using a generator indoors can kill you in minutes (unit)		.	1
. .	. . . . .	. . . . . . . . .	. . . 190 058 . .	NUT, .250−20 u−nut multi−thread	. .	.	19
. .	. . . . .	. . . . . . . . .	. . . 049 525 . .	NUT, 312−18 u−nut multi−thread	. .	.	32
. .	. . . . .	. . . . . . . . .	. . . 215 052 . .	KIT, label (includes safety & informational labels) CC models	. .	.	1
. .	. . . . .	. . . . . . . . .	. . . 215 212 . .	KIT, label (includes safety & informational labels) CC/CV models . . . .	. .	.	1
. .	. . . . .	. . . . . . . . .	. . . 216 989 . .	KIT, label (includes safety & informational labels) (CC export models)		.	1
. .	. . . . .	. . . . . . . . .	. . . 216 988 . .	KIT, label (includes safety & informational labels) (CC/CV export models)1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

CC CV

CCmodels only.

CC/CV models only.

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4421 Page 73

Image 79

Contents File Engine Drive OM-4421215 075QProcesses DescriptionFrom Miller to You Table of Contents − Maintenance & Troubleshooting Standards DirectivesDecrot1/07 Decrotsound6/05 Manufacturer European Contact Notified BodyHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in cendie ou une explosionDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF− 50 h Std − DefinitionsStd Manufacturer’s Rating Labels Some symbols are found only on export products Symbols And DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models Volt-Ampere Curves For CC/CV Models Stick ModeMIG Mode TIG ModeDuty Cycle And Overheating Fuel Consumption100% Duty Cycle At 400 Amperes 15 kVA/kW Three-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 12 kVA/kW Single-Phase AC Output No Weld LoadGrounding1 − InstallationInstalling Welding Generator Location/Airflow ClearanceUsing Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankStop engine Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw Welding350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Connecting to WeldSelecting Weld Cable Sizes 150 ft 200 ft 250 ftSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4421 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsWeld Controls Engine Starting ControlsTo Start Engine Gauges And MetersWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick OM-4421 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsElectric shock can kill Voltage/Amperage Adjust Switch And Remote 14 Receptacle14 AC/DC Voltmeter Optional Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalIf a Supplementary − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles At least once a month, run enRear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesSupplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance Checking Generator Brushes To clean air filter Servicing Air CleanerInspecting And Cleaning Optional Spark Arrestor Muffler Standard Model Idle Speed Ad- justment Adjusting Engine SpeedWeld/Power Speed Adjustment Engine Speed No LoadWhile draining fuel tank Servicing Fuel And Lubrication SystemsTo change oil and filter To replace primary fuel filterOverload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Welding Symbols Circuit Diagram For CC Welding Generator − Electrical Diagrams223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Manual Run-In Procedure Using Resistance GridSpecifications section in this Just generator A/V control soElectrically Bond Generator − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameAmperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models -1Item Control Box Assembly − CC/CV ModelsTD1 214 3634 Panel, Front w/Components − CC ModelsPanel, Front w/Components − CC Models -1Item 40 39 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item 170 34 36 27 26 Hardware is common Not available unless listed602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses PLG4 Harness, receptacle auxiliary power export models includesPage Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact