Miller Electric 400P, 500 X manual Main Assembly

Page 76

Item

Dia.

 

Part

Description

 

Quantity

 

No.

Mkgs.

 

No.

 

 

 

 

 

 

Figure 13-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

. . .

1 . .

. . . . . . . .

. . .

189 824

. . PANEL, gen LH

. . . 1

. . .

1 . .

. . . . . . . .

. . ♦199 294

. . PANEL, gen LH ss

. . . 1

. . .

2 . .

. . . . . . . .

. . .

191 626

. . BUMPER, door engine access

. . . 2

. . .

3 . .

. . . . . . . .

. . .

189 975

. . HINGE, door access 180deg

. . . 2

. . .

4 . .

. . . . . . . .

. .

+200 989

. . DOOR, engine access

. . . 1

. . .

4 . .

. . . . . . . .

. ♦+210 736

. . DOOR, engine access ss

. . . 1

. . .

5 . .

. . . . . . . .

. . .

199 592

. . LATCH, paddle series 20 (black)

. . . 1

. . .

6 . .

. . . . . . . .

. . .

190 076

. . CHANNEL, stiffener engine access

. . . 1

. . .

6 . .

. . . . . . . .

. . ♦202 635

. . CHANNEL, stiffener engine access e−coat

. . . 1

. . .

7 . .

. . . . . . . .

. . .

190 992

. . KEEPER, latch engine access door

. . . 1

. . .

8 . .

. . . . . . . .

. . .

. 220539

. . LABEL, diesel engine maintenance (required on rh door only)

. . . 1

. . .

9 . .

. . . . . . . .

. . .

208 141

. . STOP, door

. . . 1

. . . 10 . .

. . . . . . . .

. . .

189 826

. . PANEL, rocker

. . . 1

. . . 10 . .

. . . . . . . .

. . ♦199 298

. . PANEL, rocker ss

. . . 1

. . . 11 . .

. . . Z1 .

. . CC214 972

. . REACTOR, ac

. . . 1

. . . 11 . .

. . . Z1 .

. . CV214 964

. . REACTOR, ac

. . . 1

. . . 12 . .

. . . . . . . .

. . .

206 352

. . BRACE, front to center upright

. . . 2

. . . 13 . .

. . . 1T .

. . .

038 621

. . BLOCK, term 30A 4 pole frict term str

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

038 620

. . . . LINK, jumper term blk 30A

. . . 2

. . . 14 . .

. . . . . . . .

. . .

081 499

. . BRACKET, mtg strip terminal

. . . 1

. . . 15 . .

SR4, SR5 .

035 704

. . RECTIFIER, integ bridge 40. amp 800v

. . . 2

. . . 16 . .

. . CB4

. . .

045 061

. . CIRCUIT BREAKER, auto reset 24vdc 7 amp

. . . 1

. . . 17 . .

. . . T1 .

. . .

201 613

. . TRANSFORMER w/bracket

. . . 1

. . . 17 . .

. . . T1 .

. . ♦205 636

. . TRANSFORMER w/bracket (environmental coating)

. . . 1

. . . 18 . .

. . . . . . . .

. . .

173 352

. . EXTRUSION, rubber clamp/bulb (order by ft)

. . . 3ft

. . . 19 . .

. . . . . . . .

. . .

189 708

. . FIREWALL, top

. . . 1

. . . 20 . .

. . . . . . . .

. . .

191 307

. . COVER, plate

. . . 1

. . . 21 . .

. . . . . . . .

. . .

189 763

. . BRACKET, mtg air cleaner

. . . 1

. . . 22 . .

. . . . . . . .

. . .

189 618

. . HOSE, air cleaner

. . . 1

. . . 23 . .

. . . . . . . .

. . .

198 457

. . TUBE, air intake

. . . 1

. . . 24 . .

. . . . . . . .

. . .

173 036

. . HOSE, elbow air cleaner

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

010 863

. . . . CLAMP, hose 1.125 − 3.000 clp dia

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 4

. . . 25 . .

. . . . . . . .

. . .

189 764

. . AIR CLEANER, intake

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

*192 938

. . . . FILTER, air element primary

. . . 1

. . .

. . . . .

. . . . . . . .

. *♦192 939

. . . . FILTER, air element safety

. . . 1

. . . 26 . .

. . . . . . . .

. . .

189 464

. . SEAL, weather lift eye

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

173 909

. . HOSE, sae .312 id x .560 od x 24.000

(order by ft)

. . . 2

. . . 27 . .

. . . . . . . .

. . .

191 819

. . HOSE, sae .312 id x .560 od x 14.000

(order by ft)

. . . 2

. . .

. . . . .

. . . . . . . .

. . .

198 584

. . HOSE, sae .312 id x .560 od x 5.000 (order by ft)

. . . 1

. . . 28 . .

. . . . . . . .

. . .

095 636

. . HOSE, sae .187 id x .41 od x 30.000

(order by ft)

. . . 1

. . . 29 . .

. . . . . . . .

. . .

206 297

. . BASE, fuel filter w/fittings

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

192 741

. . . . BLOCK, spacer mtg filter base

. . . 1

. . . 30 . .

. . . . . . . .

. . .

*192 744

. . FILTER, fuel spin−on

. . . 1

. . . 31 . .

. . . . . . . .

. . .

201 658

. . UPRIGHT, center assembly

. . . 1

. . . 32 . .

. . . . . . . .

. . .

201 697

. . PAN, reactor and rectifier

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

203 260

. . . . LABEL, caution do not use ether

. . . 1

. . . 33 . .

. . . . . . . .

. .

+201 934

. . COVER, top

. . . 1

. . . 33 . .

. . . . . . . .

. ♦+202 640

. . COVER, top ss

. . . 1

. . . 34 . .

. . . . . . . .

. . .

189 052

. . GROMMET, plastic neck filler fuel

. . . 1

. . . 35 . .

. . . . . . . .

. . .

190 198

. . CAP, tank screw−on 3.500 in w/vent

. . . 1

. . . 36 . .

. . . . . . . .

. . .

192 041

. . LABEL, use diesel fuel only

. . . 1

. . . 37 . .

. . . . . . . .

. . .

222 513

. . LABEL, warning falling equipment can cause serious

. . . 1

. . . 38 . .

. . . . . . . .

. . .

224 265

. . LABEL, warning hot exhaust parts do not touch

. . . 1

. . . 39 . .

. . . . . . . .

. . .

105 734

. . PIPE, muffler extension elbow 1.750 od

. . . 1

. . . 40 . .

. . . . . . . .

. . .

201 851

. . COVER, radiator access

. . . 1

OM-4421 Page 70

Page 75 Page 77
Image 76
Page 75 Page 77
Contents OM-4421215 075Q ProcessesDescription File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Standards DirectivesDecrot1/07 Manufacturer European Contact Notified Body Decrotsound6/05Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessures’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux− 50 h Std − DefinitionsStd Manufacturer’s Rating Labels Symbols And Definitions Some symbols are found only on export productsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models Stick Mode MIG ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsDuty Cycle And Overheating Fuel Consumption100% Duty Cycle At 400 Amperes AC Generator Power Curve Optional Three-Phase Generator Curves12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld Load− Installation Installing Welding GeneratorLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Installing Exhaust Pipe Stop engine and let coolActivating The Dry Charge Battery If Applicable Connecting The BatteryCoolant Recovery Tank Engine Prestart ChecksConnecting To Weld Output Terminals Stick and TIG WeldingMIG and Fcaw Welding Stop engineConnecting to Weld Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mConnecting To Remote 14 Receptacle RC14 On CC/CV Models SocketOM-4421 − Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionEngine Starting Controls To StartEngine Gauges And Meters Weld ControlsWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick OM-4421 − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionElectric shock can kill Voltage/Amperage Adjust Switch And Remote 14 Receptacle14 AC/DC Voltmeter Optional Process/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIG− Operating Auxiliary Equipment Volt And 240 Volt ReceptaclesAt least once a month, run en If a SupplementaryRear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesSupplementary Protector CB2 Supplementary Protector CB3 − Maintenance & Troubleshooting Maintenance LabelRoutine Maintenance Checking Generator Brushes Servicing Air Cleaner To clean air filterInspecting And Cleaning Optional Spark Arrestor Muffler Adjusting Engine Speed Weld/Power Speed AdjustmentEngine Speed No Load Standard Model Idle Speed Ad- justmentServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter While draining fuel tankOverload Protection Troubleshooting Welding − CC ModelsWelding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV Models OnlyEngine Welding Symbols − Electrical Diagrams Circuit Diagram For CC Welding Generator223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Run-In Procedure Using Resistance Grid Specifications section in thisJust generator A/V control so Manual− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorGrounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models Control Box Assembly − CC/CV Models -1ItemTD1 214 Panel, Front w/Components − CC Models 3634Panel, Front w/Components − CC Models -1Item Panel, Front w/Components − CC/CV Models 40 39Panel, Front w/Components − CC/CV Models -1Item 170 Hardware is common Not available unless listed 34 36 27 26602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses Harness, receptacle auxiliary power export models includes PLG4Page Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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