Miller Electric 400P, 500 X manual Panel, Front w/Components − CC/CV Models -1Item

Page 87

Item

Dia.

 

Part

Description

Quantity

 

No.

 

Mkgs.

 

No.

 

 

 

 

 

Figure 13-5. Panel, Front w/Components − CC/CV Models (Figure 13-1Item 125)

 

 

 

 

 

 

 

 

. . .

1

. .

. . . . . . . .

. . .

215 158 . .

PLATE SCREENED, ident control; when ordering this item,

 

. . .

. . .

. .

. . . . . . . .

. . .

. . . . . . . . . . .

the nameplate should also be ordered)

. . . 1

. . .

2

. .

. . . . . . . .

. . .

. . . . . . . . . . .

NAMEPLATE, screened (order by model and serial number)

. . . 1

. . .

3

. .

. . . . . . . .

. . .

215 014 . .

PANEL, engine/weld control

. . . 1

. . .

3

. .

. . . . . . . .

. . ♦220 544 . .

PANEL, engine/weld control ss

. . . 1

. . .

4

. . . . . S3 .

. . .

208 278 . .

SWITCH, range/changeover

. . . 1

. . .

5

. . . . . R1 .

. . .

. 193 118 . .

POT, cp flat 1t 2w 1k ohm linear

. . . 1

. . .

6

. . . . . S6 .

. . .

193 234 . .

SWITCH, rotary 6 position gold contacts

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

. 197527 . .

Guard, Circuit Breaker (For S6 - Not Included w/Harness)

. . . 1

. . .

7

. . . . . S5 .

. . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr

. . . 1

. . .

8

. .

. . . . . . . .

. . .

202 209 . .

SPACER, nylon

. . . 2

. . .

9

. . . . PC6 . . .

192 995 . .

CIRCUIT CARD ASSY, connector/receptacle

. . . 1

. 10, 11

CB5, CB6 .

093 995 . .

SUPPLEMENTARY PRO, man reset 1p 15a 250vac frict

. . . 2

. . . 12

. .

. . . S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . . 1

. . . 13

. .

. . . S1 .

. . .

212 436 . .

SWITCH, ignition 4posn w/o handle

. . . 1

. . . 14

. .

. . CB1 . . .

201 083 . .

SUPPLEMENTARY PROTECTOR, man reset 2p 20a 250vac

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . . 1

. . . 15

. .

. . CB2 . . .

093 996 . .

SUPPLEMENTARY PRO, man reset 1p 20a 250vac frict

. . . 1

. . . 16

. .

. GFCI1 . .

151 981 . .

RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . . 1

. . . 17

. .

. . RC1 . . .

147 632 . .

RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . . 1

. . . 17

. .

. . RC1 . . .

176 355 . .

RECEPTACLE, str 2p3w 16a 220v flange mtg (export models only)

. . 1

. . .

. . .

. .

. . CB3 . . .

139 266 . .

SUPPLEMENTARY PROTECTOR, man reset

 

 

 

 

. . RC5 . . ♦182 954

1p 15a 250vac (export models only)

. . . 1

. . . 18

. .

RCPT, str 3P4W 50A 125/250V

. . . 1

. . . 19

. .

. . . . . . . .

. . ♦025 248 . .

STAND-OFF, insul .250-20 x 1.2

. . . 1

. . . 20

. .

. . . . . . . .

. . ♦604 102 . .

CONNECTOR, clamp cable 1.000

. . . 1

. . . 21

. .

. . . . . . . .

. . ♦197 527 . .

GUARD, circuit breaker

. . . 1

. . . 22

. .

. . . . . . . .

. . ♦197 363 . .

TERMINAL, ring tng screw clamp

. . . 3

. . . 23

. .

. . CB7 . . ♦214 926 . .

SUPPLEMENTARY PROTECTOR, man reset 3p 50a 250vac

. . . 1

. . . 24

. .

. . . . . . . .

. .

+215 347 . .

PANEL, generator power

. . . 1

. . . 24

. .

. . . . . . . .

. .

+215 403 . .

PANEL, gen pwr (export models only)

. . . 1

. . . 24

. .

. . . . . . . .

. . ♦215 406 . .

PANEL, generator power ss

. . . 1

. . . 24

. .

. . . . . . . .

. +♦215 363 . .

PANEL, generator power (full kVA option)

. . . 1

. . . 25

. .

. . . . . . . .

. . ♦214 927 . .

BOOT, circuit breaker 1 pole

. . . 1

. . . 26

. .

. . . . . . . .

. . ♦197 508 . .

PLUG, protective

. . . 1

. . . 27

. .

. . . . . . . .

. . ♦077 440 . .

BUSHING, conduit 1 in

. . . 1

. . . 28

. .

. . . . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . . 3

. . . 29

. .

. . . . . . . .

. . .

209 056 . .

COVER, receptacle w/gasket

. . . 1

. . . 30

. .

. . . . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . . 1

. . .

. . .

. .

. . CT2

. . ♦197 433 . .

TRANSFORMER, current sensing

. . . 1

. . . 31

. .

. . . . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts etc

. . . 1

. . . 31

. .

. . . . . . . .

. . ♦197 399 . .

LABEL, warning 3 ph generator power

. . . 1

. . . 32

. .

. . . . . . . .

. . .

209 056 . .

COVER, receptacle w/gasket

. . . 2

. . . 33

. .

. . . . . . . .

. . .

206 795 . .

BOOT, circuit breaker clear hex nut

. . . 1

. . . 34

. .

. . . S12

. . ♦195 825 . .

SWITCH, polarity

. . . 1

. . .

. . .

. .

. . . S12

. . ♦220 491 . .

SWITCH, polarity/AC

. . . 1

. . . 35

. .

. . . . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . . 1

. . . 35

. .

. . . . . . . .

. . .

199 303 . .

PANEL, mtg terminal pwr output ss

. . . 1

. . . 36

. .

PC4, PC5 .

189 744 . .

CIRCUIT CARD ASSEMBLY, filter hf

. . . 2

. . . 37

. .

. . . . . . . .

. . .

039 046 . .

TERMINAL, pwr output black

. . . 1

. . .

. . .

. .

. . . . . . . .

. . .

180 735 . .

WASHER, output stud

. . . 2

OM-4421 Page 81

Page 86 Page 88
Image 87
Page 86 Page 88
Contents File Engine Drive OM-4421215 075QProcesses DescriptionFrom Miller to You Table of Contents − Maintenance & Troubleshooting Directives StandardsDecrot1/07 Decrotsound6/05 Manufacturer European Contact Notified BodyHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in cendie ou une explosionDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF− Definitions − 50 h StdStd Manufacturer’s Rating Labels Some symbols are found only on export products Symbols And Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models Volt-Ampere Curves For CC/CV Models Stick ModeMIG Mode TIG ModeFuel Consumption Duty Cycle And Overheating100% Duty Cycle At 400 Amperes 15 kVA/kW Three-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 12 kVA/kW Single-Phase AC Output No Weld LoadGrounding1 − InstallationInstalling Welding Generator Location/Airflow ClearanceUsing Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankStop engine Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw Welding350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Connecting to WeldSelecting Weld Cable Sizes 150 ft 200 ft 250 ftSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4421 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsWeld Controls Engine Starting ControlsTo Start Engine Gauges And MetersRemote Amperage Control On CC Models Optional Weld Control/Arc Condition Information LabelExample Combination Remote Amperage Control Stick OM-4421 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsVoltage/Amperage Adjust Switch And Remote 14 Receptacle Electric shock can kill14 AC/DC Voltmeter Optional Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalIf a Supplementary − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles At least once a month, run enThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Supplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance Checking Generator Brushes To clean air filter Servicing Air CleanerInspecting And Cleaning Optional Spark Arrestor Muffler Standard Model Idle Speed Ad- justment Adjusting Engine SpeedWeld/Power Speed Adjustment Engine Speed No LoadWhile draining fuel tank Servicing Fuel And Lubrication SystemsTo change oil and filter To replace primary fuel filterOverload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Welding Symbols Circuit Diagram For CC Welding Generator − Electrical Diagrams223 522-B Circuit Diagram For CC/CV Welding Generator 223 523-B − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank Keep exhaust and pipe awayFrom flammables Manual Run-In Procedure Using Resistance GridSpecifications section in this Just generator A/V control soElectrically Bond Generator − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameAmperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 128 93 −6 105 104 100 101 102 103 Main Assembly 010 Figures 13-2 Figures 13-4 Control Box Assembly − CC Models 087 Control Box Assembly − CC/CV Models -1Item Control Box Assembly − CC/CV ModelsTD1 214 3634 Panel, Front w/Components − CC ModelsPanel, Front w/Components − CC Models -1Item 40 39 Panel, Front w/Components − CC/CV ModelsPanel, Front w/Components − CC/CV Models -1Item 170 34 36 27 26 Hardware is common Not available unless listed602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Wiring Harnesses PLG4 Harness, receptacle auxiliary power export models includesPage Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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