Miller Electric PipePro 304 Engine Prestart Checks, This unit has a low oil pressure shut, Fuel

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5-2. Engine Prestart Checks

Full

1/2 in

(13 mm)

Full

Diesel

Check all fluids daily. Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil.

Engine stops if oil pressure is too low or en- gine temperature is too high.

.This unit has a low oil pressure shut-

down switch. However, some condi- tions may cause engine damage before the engine shuts down. Check oil level often and do not use the oil pressure shutdown system to monitor oil level.

Follow run-in procedure in engine manual. If unburned fuel and oil collect in exhaust pipe during run-in, see Section 10.

Fuel

NOTICE − Do not use gasoline. Gasoline will damage engine.

Add fresh diesel fuel before starting engine the first time (see maintenance label for specifications). Fill fuel tank up to 1/2 in. (13 mm) from top to allow room for expansion.

Do not run out of fuel or air enters fuel sys- tem and causes starting problems. See en- gine manual to bleed air from fuel system.

Oil

After fueling, check oil with unit on level sur- face. If oil is not up to full mark on dipstick, add oil (see maintenance label).

NOTICE − Engine may use oil and wets- tacking may occur during run-in period. Check oil several times daily during run-in.

Coolant

Check coolant level in recovery tank before starting unit the first time. Add coolant if coolant is below bottom of radiator filler neck (see Section 5-3for radiator filling instruc- tions.

Check coolant in recovery tank daily. If cool- ant is below Full level, add coolant until cool- ant level in tank is between Full and Low lev- els. If recovery tank coolant level was low, also check coolant level in radiator (see Section 5-3).

Engine coolant is a mixture of water and ethylene glycol base antifreeze. A solution of 50% antifreeze and 50% water must be used in this engine. Do not use 100% anti- freeze or severe damage will occur.

Check radiator coolant level when fluid is low in recovery tank.

Full

Capacity

w/Overflow Tank

6.4 qt (6 L)

Full

802 330-G

Keep radiator and air intake clean and free of dirt.

NOTICE − Incorrect engine temperature can damage engine. Do not run engine with- out a properly working thermostat and ra- diator cap.

.To improve cold weather starting:

Keep battery in good condition. Store battery in warm area.

Use fuel formulated for cold weather (diesel fuel can gel in cold weather). Contact local fuel supplier for fuel information.

Use correct grade oil for cold weather operation (see Section 6-6).

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Contents Description ProcessesFile Engine-Driven Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicauxSymbol Definitions − SpecificationsWeld, Power, And Engine Specifications − DefinitionsDuty Cycle And Overheating Dimensions, Weights, and Operating AnglesCC Mode CV ModeVolt-Ampere Curves Fuel Consumption Installing Welding Generator − InstallationThis unit has a low oil pressure shut Engine Prestart ChecksFuel OilConnect Connecting The BatteryNegative − Cable lastTools Needed 1/2 Installing Exhaust PipeCorrect Installation Connecting To Weld Output TerminalsStop engine Stick And TIG WeldingRemote 14 Receptacle RC14 Information Selecting Weld Cable SizesUse thick-walled rubber hose. Do not use Stop engine, and let coolEngine Mount on lower Front panelOperating Engine Block Heater Controls See Section − Operating Welding GeneratorDescription Of Controls See Section Mode Meter Reading At Idle Meter Reading While Welding Mode Switch SettingsMode Switch Setting Process Output On/Off Control Meter FunctionsBattery Lift-Arc TIG ProcedureRecommendations For Extreme Cold Weather Operation Starting Do not use etherGenerator power decreases as weld current increases Generator Power Receptacles And Circuit Breakers− Operating Auxiliary Equipment Weld Total 120If unit does not have Gfci Optional Gfci Receptacles And Circuit BreakersReceptacles, use GFCI-pro Tected extension cordReceptacle Current Available in Amperes 240Maintenance Label − Maintenance and TroubleshootingRoutine Maintenance Stop engine and let cool Servicing Spark ArrestorTo clean air filter Servicing Air CleanerServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Replacing Throttle Solenoid TS1 Adjust throttle link Throttle arm− cable first Be sure solenoid plunger rodAdjusting Idle Speed Adjusting Engine SpeedAdjusting Weld/Power Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Generator Power No power output Reset supplementary protectors see SectionNecessary parts Engine CT1 Work like a Pro Circuit Diagram For Welding Generator − Electrical Diagrams212 633-F Procedure at less than − RUN-IN ProcedureWetstacking Do not perform run-inRun-In Procedure Using Load Bank From flammables Run-In Procedure Using Resistance Grid− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 105 104 102 − Parts List30 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly -1, Item Inverter Assembly24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s