Contents
Visit our website at OM-492190 603BF 2007−05
Processes
Description
File Engine-Driven
From Miller to You
Table of Contents
Options and Accessories Warranty
HOT Parts can cause severe burns
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
Fumes and Gases can be hazardous
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Compressed Air Hazards
Engine Hazards
Falling Unit can cause injury
Welding Wire can cause injury
HOT Parts can cause burns and injury
Fire or Explosion hazard
Radiation can cause interference
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Indique des instructions spécifiques
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LE Bruit peut affecter l’ouïe
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
DES Organes Mobiles peuvent pro voquer des blessures
’EXPLOSION DE LA Batterie peu
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Risque D’INCENDIE OU D’EXPLO- Sion
’EMPLOI Excessif peut
LE Surchauffement peut endom- mager le moteur électrique
DES Organes Mobiles peuvent provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Proposition californienne 65 Avertissements
Principales normes de sécurité
Information EMF
− Definitions
− Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
Duty Cycle And Overheating
Dimensions, Weights, and Operating Angles
CC Mode
CV Mode
Volt-Ampere Curves
Fuel Consumption
Installing Welding Generator
− Installation
Oil
Engine Prestart Checks
This unit has a low oil pressure shut
Fuel
Cable last
Connecting The Battery
Connect
Negative −
Tools Needed 1/2
Installing Exhaust Pipe
Stick And TIG Welding
Connecting To Weld Output Terminals
Correct Installation
Stop engine
Remote 14 Receptacle RC14 Information
Selecting Weld Cable Sizes
Mount on lower Front panel
Stop engine, and let cool
Use thick-walled rubber hose. Do not use
Engine
Operating Engine Block Heater
Controls See Section
− Operating Welding Generator
Description Of Controls See Section
Meter Functions
Mode Switch Settings
Mode Meter Reading At Idle Meter Reading While Welding
Mode Switch Setting Process Output On/Off Control
Starting Do not use ether
Lift-Arc TIG Procedure
Battery
Recommendations For Extreme Cold Weather Operation
Weld Total 120
Generator Power Receptacles And Circuit Breakers
Generator power decreases as weld current increases
− Operating Auxiliary Equipment
Tected extension cord
Optional Gfci Receptacles And Circuit Breakers
If unit does not have Gfci
Receptacles, use GFCI-pro
Receptacle
Current Available in Amperes 240
Maintenance Label
− Maintenance and Troubleshooting
Routine Maintenance
Stop engine and let cool
Servicing Spark Arrestor
To clean air filter
Servicing Air Cleaner
Servicing Engine Lubrication And Fuel Systems
Servicing Engine Cooling System
Be sure solenoid plunger rod
Adjust throttle link Throttle arm
Replacing Throttle Solenoid TS1
− cable first
Using Engine Stop Lever
Adjusting Engine Speed
Adjusting Idle Speed
Adjusting Weld/Power Speed
Overload Protection
Voltmeter/Ammeter Help Displays
Troubleshooting
Welding
Trouble Remedy
Generator Power
No power output Reset supplementary protectors see Section
Necessary parts
Engine
CT1
Work like a Pro
Circuit Diagram For Welding Generator
− Electrical Diagrams
212 633-F
Do not perform run-in
− RUN-IN Procedure
Procedure at less than
Wetstacking
Run-In Procedure Using Load Bank
From flammables
Run-In Procedure Using Resistance Grid
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Amperes x Volts = Watts
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x 1000 / Volts = Starting Amperage
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
105 104 102
− Parts List
30 Fig
Item Dia Part Description Quantity Mkgs
Dia Part Description Quantity Mkgs
213
Front Panel
24 PL1, PL2, PL3
Inverter Assembly -1, Item
Inverter Assembly
24 . . HD1 189
Generator
Work like a Pro
TM-188 304 Invision 354MP
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Service
Your distributor also gives
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact