Miller Electric PipePro 304 manual Engine

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C. Engine

Trouble

Remedy

 

 

Engine will not crank.

Reset circuit breaker CB8 (see Section 8-9).

 

 

 

Check battery voltage.

 

 

 

Check battery connections and tighten if necessary.

 

 

 

Have Factory Authorized Service Agent check Engine Control switch S2.

 

 

Engine cranks, but does not start.

Check fuel level (see Section 5-2).

 

 

 

Open fuel valve (see Section 5-2).

 

 

 

Check oil level (see Section 5-2). Engine will not start if oil pressure is low.

 

 

 

Reset supplementary protector CB10 (see Section 8-9).

 

 

 

Check coolant level and fan belt (see Section 5-2and engine manual). Engine will not start if coolant

 

temperature is high.

 

 

 

Use Glow Plug switch if unit does not start in cold weather. If unit still does not start, reset circuit

 

breaker CB7 (see Section 8-9).

 

 

 

Service primary and secondary fuel filters (see Section 8-5).

 

 

 

Check battery and replace if necessary.

 

 

 

Check engine charging system according to engine manual.

 

 

 

Bleed air from fuel system according to engine manual.

 

 

 

Reset customer-supplied emergency air shutdown valve (if equipped) (see Section 5-9).

 

 

 

Have Factory Authorized Service Agent check low oil pressure switch S5, engine coolant tempera-

 

ture switch S4, and control relay CR1.

 

 

 

See engine manual.

 

 

Engine starts, but stops when Engine

Check oil level (see Section 5-2). Engine will not start if oil pressure is too low.

Control switch returns to Run position.

 

 

 

 

Check coolant level and fan belt (see Section 5-2and engine manual). Engine will not start if engine

 

temperature is too high.

 

 

 

Check and refill crankcase with proper viscosity oil for operating temperature, if necessary (see en-

 

gine manual).

 

 

 

Have Factory Authorized Service Agent check low oil pressure switch S5, engine coolant tempera-

 

ture switch S4, Engine Control switch S2, control relay CR1, and voltage regulator board PC8.

 

 

Engine does not stop.

Stop engine by pushing down engine stop lever (see Section 5-2) or closing fuel valve (see Section

 

5-2). After stopping engine, adjust fuel solenoid linkage (see engine manual).

 

 

Engine stopped during normal

Check fuel level (see Section 5-2).

operation.

 

 

 

 

Open fuel valve (see Section 5-2).

 

 

 

Check oil level (see Section 5-2). Engine stops if oil pressure is too low.

 

 

 

Check coolant level and fan belt (see Section 5-2and engine manual). Engine stops if engine temper-

 

ature is too high.

 

 

 

Bleed air from fuel system according to engine manual.

 

 

 

Have Factory Authorized Service Agent check low oil pressure switch S5 and engine coolant temper-

 

ature switch S4.

 

 

Battery discharges between uses.

Clean top of battery with baking soda and water solution; rinse with clear water.

 

 

 

Periodically recharge battery (approximately every 3 months).

 

 

 

Replace battery.

 

 

 

Check voltage regulator according to engine manual.

 

 

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Contents Visit our website at OM-492190 603BF 2007−05 ProcessesDescription File Engine-DrivenFrom Miller to You Table of Contents Options and Accessories Warranty HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in cendie ou une explosionDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMF− Definitions − SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsDuty Cycle And Overheating Dimensions, Weights, and Operating AnglesVolt-Ampere Curves CC ModeCV Mode Fuel Consumption Installing Welding Generator − InstallationOil Engine Prestart ChecksThis unit has a low oil pressure shut FuelCable last Connecting The BatteryConnect Negative −Tools Needed 1/2 Installing Exhaust PipeStick And TIG Welding Connecting To Weld Output TerminalsCorrect Installation Stop engineRemote 14 Receptacle RC14 Information Selecting Weld Cable SizesMount on lower Front panel Stop engine, and let coolUse thick-walled rubber hose. Do not use EngineOperating Engine Block Heater Controls See Section − Operating Welding GeneratorDescription Of Controls See Section Meter Functions Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Mode Switch Setting Process Output On/Off ControlStarting Do not use ether Lift-Arc TIG ProcedureBattery Recommendations For Extreme Cold Weather OperationWeld Total 120 Generator Power Receptacles And Circuit BreakersGenerator power decreases as weld current increases − Operating Auxiliary EquipmentTected extension cord Optional Gfci Receptacles And Circuit BreakersIf unit does not have Gfci Receptacles, use GFCI-proReceptacle Current Available in Amperes 240Maintenance Label − Maintenance and TroubleshootingRoutine Maintenance Stop engine and let cool Servicing Spark ArrestorTo clean air filter Servicing Air CleanerServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Be sure solenoid plunger rod Adjust throttle link Throttle armReplacing Throttle Solenoid TS1 − cable firstUsing Engine Stop Lever Adjusting Engine SpeedAdjusting Idle Speed Adjusting Weld/Power SpeedOverload Protection Voltmeter/Ammeter Help Displays Trouble Remedy TroubleshootingWelding Necessary parts Generator PowerNo power output Reset supplementary protectors see Section Engine CT1 Work like a Pro Circuit Diagram For Welding Generator − Electrical Diagrams212 633-F Do not perform run-in − RUN-IN ProcedureProcedure at less than WetstackingRun-In Procedure Using Load Bank From flammables Run-In Procedure Using Resistance GridGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 105 104 102 − Parts List30 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly -1, Item Inverter Assembly24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact