Miller Electric PipePro 304 manual 24 . . HD1 189

Page 70

Item

 

Dia.

 

Part

Description

Quantity

No.

 

Mkgs.

 

No.

 

 

 

 

 

Figure 12-3. Inverter Assembly (Continued)

 

 

 

 

 

 

 

 

. . 23

. . .

. . . . .

. . . .

181 853

. . INSULATOR, screw

. . . . 4

. . 24 . . HD1

. . . . 189 567

. . TRANSDUCER, current 400A

. . . . 1

. . 25 . D1,D2

. . .

179 630

. . KIT, diode ultra-fast recovery

. . . . 2

. . 26

R1,C6,C7 . .

175 194

. . RESISTOR/CAPACITOR

. . . . 1

. . 27

. . .

. . . . .

. . . .

185 835

. . LABEL, warning electric shock

. . . . 2

. . 28

. . . T1

173 811

. . TRANSFORMER, HF 230/460

. . . . 1

. . 29

. . .

L1 . . . . . 173 563

. . INDUCTOR, input

. . . . 1

. . 30

. . .

Z1

189 525

. . STABILIZER, output

. . . . 1

. . 31

. . .

. . . . .

. . . .

189 420

. . BRACKET, mtg capacitor/PC board

. . . . 1

. . 32 . . PC1

. . . . 212 691

. . CIRCUIT CARD ASSEMBLY, control

. . . . 1

. . 33

. . .

. . . . .

. . . +213 412

. . WRAPPER, inverter chassis

. . . . 1

. . 34

. . .

. . . . .

. . . .

190 861

. . LABEL, electric shock and moving parts

. . . . 1

. . 35

. . .

. . . . .

. . . .

200 590

. . COVER, ribbon access

. . . . 1

. . 36

. . . T2 . . . . . 189 481

. . TRANSFORMER, control 300VA 230VAC pri

. . . . 1

. . 37

. . .

. . . . .

. . . .

172 731

. . HOLDER, fuse mintr .250 x 1.250 clip anti−pivot

. . . . 1

. . 38

. . .

F1

169 296

. . FUSE, mintr gl 25. amp 125 volt

. . . . 1

. . 39

. . .

. . . . .

. . . .

189 422

. . BRACKET, mtg transformer control

. . . . 1

. . 40 . . SR2

. . . . 035 704

. . RECTIFIER, integ bridge 40. amp 800v

. . . . 1

. . 41

. . .

. . . . .

. . . .

115 440

. . STAND-OFF, No. 6-32 x .687 lg

. . . . 8

. . 42

. . .

. . . . .

. . . .

200 651

. . PANEL, rear

. . . . 1

. . 43 . . PC8

. . . . 213 231

. . CIRCUIT CARD ASSEMBLY, voltage regulator

. . . . 1

. . 44 . . PC7

. . . . 203 130

. . CIRCUIT CARD ASSY, gen power (includes)

. . . . 1

. . . . . .

. . .

F1 .

. . . .

. 027660

. . . . FUSE, Mintr Cer 20. Amp 250 Volt

. . . . 1

. . 45

. . .

. . . . .

. . . .

153 403

. . BUSHING, snap-in nyl .750 ID

. . . . 2

. . 46

. . .

. . . . .

. . . .

177 547

. . BUSHING, snap-in nyl ct-mount

. . . . 1

. . 47

. . CT1

. . . . 175 199

. . TRANSFORMER, current

. . . . 1

. . . . . .

. . . . . . . .

. . . .

213 410

. . HARNESS, wiring unit (consisting of)

. . . . 1

. . . . . .

. . RC26

. . . .

147 663

. . . . CONNECTOR, rect univ 084 15 p/s 3 row rectp lkg (service kit) . . .

. . . . 1

. . . . . .

. . RC25

. . . .

116 045

. . . . CONNECTOR, rect univ 084 6p/s 3 row rcpt lkg (service kit)

. . . . 1

. . . PLG24, PLG44

115 094

. . . . CONNECTOR, rect mini 045 4skt 2 row plug (service kit)

. . . . 1

. . . . RC10, PLG31

168 071

. . . . CONNECTOR, rect univ 084 9P/S 3 row rcpt (service kit)

. . . . 1

. . . . . .

. . PLG2

. . . .

115 091

. . . . CONNECTOR, rect mini 045 10skt 2 row plug (service kit)

. . . . 1

. . . . . .

. PLG23

. . . 130 203

. . . . CONNECTOR, rect mini 045 12 skt 2 row plug (service kit)

. . . . 1

. . . . . .

. . RC24

. . . .

047 483

. . . . CONNECTOR, rect univ 084 15P/S 3 row rcpt (service kit)

. . . . 1

. . . . . .

. PLG50

. . . 136 810

. . . . CONNECTOR, rect univ 084 4p/s 1 row plug cable lkg (service kit)

. . . . 1

. . . . . .

. PLG43

. . .

115 093

. . . . CONNECTOR, rect mini 045 6skit 2row plg cable lkg (service kit) . .

. . . . 1

. . . . . .

. PLG21

. . .

115 092

. . . . CONNECTOR, rect mini 045 8skt 2row plug cable lkg (service kit) .

. . . . 1

. . . . . .

. PLG22

. . . 131 204

. . . . CONNECTOR, rect mini 045 3skt 1row plug cable lkg (service kit) .

. . . . 1

. . . . . .

. . PLG9

. . . .

183 046

. . . . CABLE, LEM

. . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-492 Page 66

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Contents File Engine-Driven ProcessesDescription Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessures’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingCV Mode CC ModeVolt-Ampere Curves Fuel Consumption − Installation Installing Welding GeneratorFuel Engine Prestart ChecksThis unit has a low oil pressure shut OilNegative − Connecting The BatteryConnect Cable lastInstalling Exhaust Pipe Tools Needed 1/2Stop engine Connecting To Weld Output TerminalsCorrect Installation Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationEngine Stop engine, and let coolUse thick-walled rubber hose. Do not use Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Setting Process Output On/Off Control Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Meter FunctionsRecommendations For Extreme Cold Weather Operation Lift-Arc TIG ProcedureBattery Starting Do not use ether− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersGenerator power decreases as weld current increases Weld Total 120Receptacles, use GFCI-pro Optional Gfci Receptacles And Circuit BreakersIf unit does not have Gfci Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System − cable first Adjust throttle link Throttle armReplacing Throttle Solenoid TS1 Be sure solenoid plunger rodAdjusting Weld/Power Speed Adjusting Engine SpeedAdjusting Idle Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Welding TroubleshootingTrouble Remedy No power output Reset supplementary protectors see Section Generator PowerNecessary parts Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F Wetstacking − RUN-IN ProcedureProcedure at less than Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammablesSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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