Miller Electric PipePro 304 manual Run-In Procedure Using Load Bank

Page 53

10-2. Run-In Procedure Using Load Bank

!

!

Stop engine.

Do not touch hot exhaust pipe, engine parts, or load bank/grid.

 

 

 

 

!

Keep exhaust and pipe away

 

 

 

 

 

from flammables.

4

 

 

 

NOTICE − Do not perform run-in

 

 

 

 

procedure at less than 20 volts weld

 

 

2

 

output and do not exceed duty

 

 

 

cycle or equipment damage may

 

 

 

 

 

 

 

1

occur.

 

 

 

1

Load Bank

 

 

 

 

 

 

 

 

Turn all load bank switches Off. If

 

 

 

 

needed, connect load bank to 115

 

 

 

 

volts ac wall receptacle or genera-

 

 

 

 

tor auxiliary power receptacle.

 

 

 

 

2

Welding Generator

 

 

 

 

3

Weld Cables

 

 

 

 

Connect load bank to generator

 

 

 

 

weld output terminals using proper

 

 

 

 

size weld cables with correct

 

 

 

 

connectors. Observe correct

 

 

 

 

polarity.

 

 

 

 

Start engine and run for several

 

 

 

 

minutes.

 

 

 

 

Set load bank switches and then

 

 

 

 

adjust generator V/A control so load

 

 

 

 

equals 225 amps at 30 volts.

 

 

 

 

Check generator and load bank

 

 

 

 

meters after first five minutes then

 

 

 

 

every fifteen minutes to be sure

 

3

 

 

generator is loaded properly.

 

 

 

 

 

 

 

 

 

. Check oil level frequently dur-

 

 

 

 

 

ing run-in; add oil if needed.

 

 

 

 

It is recommended to run the weld-

 

 

 

 

ing generator for two hours mini-

 

 

 

 

mum and up to four hours under

 

 

 

 

load. Place V/A control in minimum

 

 

 

 

position, then turn off load bank to

 

 

 

 

remove load. Run engine several

 

 

 

 

minutes at no load.

! Stop engine and let cool.

4 Engine Exhaust Pipe

Repeat procedure if wetstacking is present.

S-0683

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Contents Description ProcessesFile Engine-Driven Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicauxSymbol Definitions − SpecificationsWeld, Power, And Engine Specifications − DefinitionsDuty Cycle And Overheating Dimensions, Weights, and Operating AnglesVolt-Ampere Curves CC ModeCV Mode Fuel Consumption Installing Welding Generator − InstallationThis unit has a low oil pressure shut Engine Prestart ChecksFuel OilConnect Connecting The BatteryNegative − Cable lastTools Needed 1/2 Installing Exhaust PipeCorrect Installation Connecting To Weld Output TerminalsStop engine Stick And TIG WeldingRemote 14 Receptacle RC14 Information Selecting Weld Cable SizesUse thick-walled rubber hose. Do not use Stop engine, and let coolEngine Mount on lower Front panelOperating Engine Block Heater Controls See Section − Operating Welding GeneratorDescription Of Controls See Section Mode Meter Reading At Idle Meter Reading While Welding Mode Switch SettingsMode Switch Setting Process Output On/Off Control Meter FunctionsBattery Lift-Arc TIG ProcedureRecommendations For Extreme Cold Weather Operation Starting Do not use etherGenerator power decreases as weld current increases Generator Power Receptacles And Circuit Breakers− Operating Auxiliary Equipment Weld Total 120If unit does not have Gfci Optional Gfci Receptacles And Circuit BreakersReceptacles, use GFCI-pro Tected extension cordReceptacle Current Available in Amperes 240Maintenance Label − Maintenance and TroubleshootingRoutine Maintenance Stop engine and let cool Servicing Spark ArrestorTo clean air filter Servicing Air CleanerServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Replacing Throttle Solenoid TS1 Adjust throttle link Throttle arm− cable first Be sure solenoid plunger rodAdjusting Idle Speed Adjusting Engine SpeedAdjusting Weld/Power Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Trouble Remedy TroubleshootingWelding Necessary parts Generator PowerNo power output Reset supplementary protectors see Section Engine CT1 Work like a Pro Circuit Diagram For Welding Generator − Electrical Diagrams212 633-F Procedure at less than − RUN-IN ProcedureWetstacking Do not perform run-inRun-In Procedure Using Load Bank From flammables Run-In Procedure Using Resistance GridGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment How Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 105 104 102 − Parts List30 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly -1, Item Inverter Assembly24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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