Miller Electric PipePro 304 manual Item Dia Part Description Quantity Mkgs

Page 64

 

Item Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 12-1. Main Assembly

 

 

 

 

 

 

 

. .

1 .

. . . . . . . . . . .

+198 157

. . PANEL, generator left

. . . 1

. .

1 .

. . . . . . . . . ♦+198 873

. . PANEL, generator left stainless

. . . 1

. .

2 .

. . . . . . . . . . .

+198 155

. . COVER, generator

. . . 1

. .

2 .

. . . . . . . . . +♦198 871

. . COVER, generator stainless

. . . 1

. .

. . . .

. . . . . . . . . . .

♦163163

. . SCREW, 250−20x .50 Hex Hd−pln Stainless Pln T18−8 302−305

. . . 37

. .

. . . .

. . . . . . . . . . .

♦163175

. . SCREW, 250−20x .75 Hex Hd−pln Stainless Pln T18−8 302−305

As Rqd.

. .

. . . .

. . . . . . . . . . .

♦163167

. . WASHER, Lock .254idx0.489odx.062t Stainless Split.250

. . . 37

. .

. . . .

. . . . . . . . . . .

♦163174

. . WASHER, Flat .281idx0.625odx.050t Stainless

. . . 37

. .

3 .

. . . . . . . . . . .

. . 233953

. . LABEL, warning general precautionary CSA

. . . 1

. .

4 .

. . . . . . . . . . .

. 107 990

. . LABEL, use diesel fuel only

. . . 1

. .

5 .

. . . . . . . . . . .

. 198 159

. . TRAY, fuel spill

. . . 1

. .

6 .

. . . . . . . . . . .

. 200 366

. . EDGE TRIM, style 70−p−11 nitrile rubber x roll

. . 2 ft

. .

7 .

. . . . . . . . . . .

. 193 411

. . BRACE, hood access rear

. . . 1

. .

8 .

. . . . . . . . . . .

. 198 156

. . DOOR, access

. . . 1

. .

8 .

. . . . . . . . . .

♦198 872

. . DOOR, access stainless

. . . 1

. .

9 .

. . . . . . . . . . .

. 198 525

. . HINGE, door access 180deg

. . . 2

. . 10

. . . . . . . . . . .

+198 164

. . HOOD, access

. . . 1

. . 10

. . . . . . . . . +♦198 878

. . HOOD, access stainless

. . . 1

. . 11

. . . . . . . . . . .

. 194 320

. . LATCH, door access

. . . 3

. . 12

. . . . . . . . . . .

. 194 295

. . LABEL, engine maintenance

. . . 1

. . 13

. . . . . . . . . . .

. 198 162

. . PLENUM, radiator cover

. . . 1

. . 13

. . . . . . . . . .

♦198 875

. . PLENUM, radiator cover stainless

. . . 1

. . 14

. . . . . . . . . . .

. 200 448

. . LABEL, warning steam and hot coolant

. . . 2

. . 15

. . . . . . . . . . .

. 109 591

. . CLAMP, muffler 1.750dia

. . . 3

. . 16

. . . . . . . . . . .

. 201 882

. . PIPE, exhaust elbow 1.654 ID stainless

. . . 1

. . 17

. . . . . . . . . . .

. 198 153

. . PANEL, rear

. . . 1

. . 18

. . . . . . . . . . .

. 176 230

. . LABEL, hot exhaust

. . . 1

. . 19

. . . . . . . . . . .

. 198 154

. . DOOR, access removable

. . . 1

. . 19

. . . . . . . . . .

♦198 870

. . DOOR, access removable stainless

. . . 1

. . 20

. . . . . . . . . . .

. 209 344

. . SEAL, lifting eye

. . . 1

. . 21

. . . . . . . . . . .

. 090 281

. . LABEL, caution do not use ether

. . . 1

. . 22

. . . . . . . . . . .

. 168 385

. . LABEL, warning battery explosion can blind

. . . 1

. . 23

. . . . . . . . . . .

. 198 054

. . UPRIGHT, base center

. . . 1

. . 24

. . CR2 . . . . 155 309

. . CONTACTOR, solenoid 12VDC continuous 400 A

. . . 1

. . 25

. . . . . . . . . . .

. 193 414

. . BRACKET, mtg gas spring front

. . . 1

. . 26

. . . . . . . . . . .

. 172 296

. . BALL GAS SPRING, stud .39dia

. . . 2

. . 27

. . . . . . . . . . .

. 192 239

. . SPRING, pressure gas

. . . 1

. . 28

. . . . . . . . . . .

. 206 795

. . BOOT, circuit breaker clear hex nut

. . . 3

. . 29

. . . . . . . . . . .

. 197 265

. . BRACKET, mtg air cleaner and stop door access

. . . 1

. . 30

. . . . . . . . . Figure 12-4

. . GENERATOR ASSEMBLY

. . . 1

. . 31

. . . . . . . . . . .

. 193 624

. . ENGINE, Kubota dsl elec (consisting of)

. . . 1

. . 32

. . . S2 . . . .

*197 145

. . . . SWITCH, oil pressure 7 psi no screw terminal (included w/engine) . .

. . . 1

. .

. . . .

. . . . . . . . . . .

. 114 923

. . BOOT, insulator term post red (for starter and alternator terminals) . . .

. . . 2

. . 33

. . . . . . . . . . .

. 200 653

. . HEATER, block engine 120v 400w kabota 905

. . . 1

. . 34

. . . S3 . . . . . 205 800

. . SWITCH, thermo temp 230deg ±5deg F NO

. . . 1

. . 35

. . . . . . . . . . .

. 192 517

. . GASKET, exhaust manifold

. . . 1

. . 36

. . . . . . . . . . .

. 192 194

. . PIPE, exhaust flexible inlet

. . . 1

. . 37

. . . . . . . . . . .

. 191 693

. . GUARD, fan

. . . 1

. . 38

. . . . . . . . . . .

+202 243

. . SHROUD, fan

. . . 1

. . 39

. . . . . . . . . . .

. 191 341

. . HOSE, radiator outlet

. . . 1

. . 40

. . . . . . . . . . .

. 198 186

. . BRACKET, mtg radiator LH

. . . 1

. . 41

. . . . . . . . . . .

. 197 822

. . RADIATOR, w/14# cap 3 row core 1.125 inlet/outlet

. . . 1

. . 42

. . . . . . . . . . .

. 194 578

. . BAFFLE, air foam

. . . 1

. . 43

. . . . . . . . . . .

. 198 181

. . RADIATOR ARCH

. . . 1

. . 44

. . . . . . . . . . .

. 191 626

. . BUMPER, door access

. . . 2

. . 45

. . . . . . . . . . .

. 192 195

. . PIPE, exhaust outlet

. . . 1

. . 46

. . . . . . . . . . .

. 182 092

. . LABEL, warning moving parts

. . . 2

. . 47

. . . . . . . . . . .

. 201 528

. . MUFFLER, exhaust

. . . 1

. . 48

. . . . . . . . . . .

. 198 187

. . BRACKET, mtg radiator RH

. . . 1

. . 49

. . . . . . . . . . .

. 198 185

. . BAFFLE, lower radiator

. . . 1

. . 50

. . . . . . . . . . .

. 191 342

. . HOSE, radiator inlet

. . . 1

OM-492 Page 60

Page 63 Page 65
Image 64
Page 63 Page 65
Contents Processes DescriptionFile Engine-Driven Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessures’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux− Specifications Symbol DefinitionsWeld, Power, And Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingCV Mode CC ModeVolt-Ampere Curves Fuel Consumption − Installation Installing Welding GeneratorEngine Prestart Checks This unit has a low oil pressure shutFuel OilConnecting The Battery ConnectNegative − Cable lastInstalling Exhaust Pipe Tools Needed 1/2Connecting To Weld Output Terminals Correct InstallationStop engine Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationStop engine, and let cool Use thick-walled rubber hose. Do not useEngine Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure BatteryRecommendations For Extreme Cold Weather Operation Starting Do not use etherGenerator Power Receptacles And Circuit Breakers Generator power decreases as weld current increases− Operating Auxiliary Equipment Weld Total 120Optional Gfci Receptacles And Circuit Breakers If unit does not have GfciReceptacles, use GFCI-pro Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjust throttle link Throttle arm Replacing Throttle Solenoid TS1− cable first Be sure solenoid plunger rodAdjusting Engine Speed Adjusting Idle SpeedAdjusting Weld/Power Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Welding TroubleshootingTrouble Remedy No power output Reset supplementary protectors see Section Generator PowerNecessary parts Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F − RUN-IN Procedure Procedure at less thanWetstacking Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammablesSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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