Miller Electric PipePro 304 manual Operating Auxiliary Equipment, Weld Total 120, 100

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SECTION 7 − OPERATING AUXILIARY EQUIPMENT

7-1. Generator Power Receptacles And Circuit Breakers

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

5

1

2

3

6

4

8

SIMULTANEOUS WELDING AND AUXILIARY POWER

Weld

Total

120 V

Single-Phase

Three-Phase

Current

Power

Receptacle

240 V

240 V

In Amperes

In Watts

Amperes

Receptacle

Receptacle

 

 

 

Amperes

Amperes

 

 

 

 

 

350

11900

300

9600

16

5

4

250

7500

38

15

10

200

5600

40

30

13

150

3900

40

35

19

100

2400

40

40

23

50

1100

40

45

26

0

0

40

50

30

213 263-B

! If unit does not have GFCI recep- tacles, use GFCI-protected exten- sion cord.

.Generator power decreases as weld current increases.

1 240 V 50 A AC Receptacle RC1

RC1 supplies 60 Hz single-phase power at weld/power speed. Maximum output is 12 kVA/kW.

2120 V 20 A AC Duplex Receptacle RC2

3120 V 20 A AC Duplex Receptacle RC3

RC2 and RC3 supply 60 Hz single-phase power at weld/power speed. Maximum out-

put from RC2 or RC3 is 2.4 kVA/kW.

4240 V 30 A, AC Twistlock Receptacle RC4

RC4 supplies 60 Hz three-phase power at weld/power speed. Maximum output is 12 kVA/kW.

5 Supplementary Protector CB1

CB1 protects RC1, RC2, and RC3 from overload. If CB1 opens, RC1, RC2, and RC3 do not work. Place switch in On posi- tion to reset.

6Supplementary Protectors CB2 And CB3

CB2 protects RC2 and CB3 protects RC3 from from overload. If CB2 or CB3 opens, the receptacle does not work. Press button to reset.

7 Supplementary Protector CB4

CB4 protects RC4 from overload. If CB4 opens, the receptacle does not work. Place switch in On position to reset.

.If a supplementary protector continues

to open, contact Factory Authorized Service Agent.

Combined output of all receptacles limited to 12 kVA/kW rating of the generator.

EXAMPLE: If 13 A is drawn from RC2 and RC3, only 37 A is available at RC1:

2 x (120 V x 13 A) + (240 V x 28 A) = 12 kVA/kW

8Generator Power While Welding Table

OM-492 Page 28

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Contents Processes DescriptionFile Engine-Driven Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux− Specifications Symbol DefinitionsWeld, Power, And Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingVolt-Ampere Curves CC ModeCV Mode Fuel Consumption − Installation Installing Welding GeneratorEngine Prestart Checks This unit has a low oil pressure shutFuel OilConnecting The Battery ConnectNegative − Cable lastInstalling Exhaust Pipe Tools Needed 1/2Connecting To Weld Output Terminals Correct InstallationStop engine Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationStop engine, and let cool Use thick-walled rubber hose. Do not useEngine Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure BatteryRecommendations For Extreme Cold Weather Operation Starting Do not use etherGenerator Power Receptacles And Circuit Breakers Generator power decreases as weld current increases− Operating Auxiliary Equipment Weld Total 120Optional Gfci Receptacles And Circuit Breakers If unit does not have GfciReceptacles, use GFCI-pro Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjust throttle link Throttle arm Replacing Throttle Solenoid TS1− cable first Be sure solenoid plunger rodAdjusting Engine Speed Adjusting Idle SpeedAdjusting Weld/Power Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Trouble Remedy TroubleshootingWelding Necessary parts Generator PowerNo power output Reset supplementary protectors see Section Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F − RUN-IN Procedure Procedure at less thanWetstacking Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammablesGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s