Miller Electric PipePro 304 manual 24 PL1, PL2, PL3

Page 68

Item Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

 

Figure 12-2. Front Panel (Continued)

 

 

 

 

 

 

 

. . 22

. . . . . . .

. . . .

. 192 265

. . GAUGE, fuel elec switch w/o switchgage sensor

. . . 1

. . 23

. . . . . . .

. . . .

. 145 247

. . METER, hour 12−24vdc 1.25 x 2.12 rect

. . . 1

. . 24 PL1, PL2, PL3

. 206 879

. . LIGHT, ind amber lens 12v snap−in mtg .500 mtg hol

. . . 1

. . 25

. . CT2

. . . . 192 237

. . TRANSFORMER, current

. . . 1

. . 26

. . . S6

. . . . . 021 467

. . SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . . 1

. . 27

. . . S1

. . . . . 176 606

. . SWITCH, ignition 4posn w/o handle

. . . 1

. . 28

. . PC3

. . . . 225 974

. . CIRCUIT CARD ASSEMBLY, front panel

. . . 1

. . . . . .

. . . . . . .

. . . .

. 210 844

. . SHIELD, pcb protective anti static 6.338x11.000

. . . 1

. . 29

. . RC1

. . . . 182 954

. . RECEPTACLE, str 3p4w 50a 125/250V (single-phase)

. . . 1

. . . . . .

. . . . . . .

. . . .

♦119 172

. . PLUG, str grd 3p4w 50a 125/250v *14−50p (for RC1)

. . . 1

. . 30

. . CB1

. . . . 217 858

. . SUPPLEMENTARY PROTECTOR, man reset 2P 50A 240VAC

. . . 1

. . 31

RC2, RC3 .

. 214 918

. . RECEPTACLE, str dx grd 2p3w 20a 125v *5−20r

. . . 2

. . . . . .

GFCI-1, 2

♦151 981

. . RECEPTACLE, Str Dx Grd 2p3w 15/20a 125v *5−20r Gfi

. . . 2

. . 32

CB2,CB3 . . 093 996

. . SUPPLEMENTARY PRO, man reset 1P 20A 250VAC frict

. . . 2

. . 33

. . RC4

. . . . 007 469

. . RECEPTACLE, twlk grd 3P4W 30A 250V (3-phase)

. . . 1

. . . . . .

. . . . . . .

. . .

♦007 470

. . PLUG, tw lk grd 3p4w 30a 250v *l15−30p (For RC4)

. . . 1

. . 34

. . CB4

. . . . 192 565

. . SUPPLEMENTARY PROTECTOR, man reset 3P 30A 250VAC

. . . 1

. . 35

. . . . . . .

. . . .

. 203 017

. . BOOT, circuit breaker 3 pole

. . . 1

. . 36

. . . . . . .

. . . .

. 174 991

. . KNOB, pointer 1.250dia x .250 ID w/spring clip

. . . 2

. . 37

. . . . . . .

. . . .

. 174 992

. . KNOB, pointer .820dia x .250 ID w/spring clip

. . . 2

. . 38

. . PC9

. . . . 181 261

. . CIRCUIT CARD ASSY, filter hf

. . . 1

. . 39

. . . . . . .

. . . .

. 186 621

. . BOOT, generic output stud

. . . 2

. . 40

. . . . . . .

. . . .

. 181 169

. . SPACER, output stud

. . . 2

. . 41

. . . . . . .

. . . .

. 180 735

. . WASHER, output stud

. . . 2

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-492 Page 64

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Page 67 Page 69
Contents Processes DescriptionFile Engine-Driven Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux− Specifications Symbol DefinitionsWeld, Power, And Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingVolt-Ampere Curves CC ModeCV Mode Fuel Consumption − Installation Installing Welding GeneratorEngine Prestart Checks This unit has a low oil pressure shutFuel OilConnecting The Battery ConnectNegative − Cable lastInstalling Exhaust Pipe Tools Needed 1/2Connecting To Weld Output Terminals Correct InstallationStop engine Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationStop engine, and let cool Use thick-walled rubber hose. Do not useEngine Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure BatteryRecommendations For Extreme Cold Weather Operation Starting Do not use etherGenerator Power Receptacles And Circuit Breakers Generator power decreases as weld current increases− Operating Auxiliary Equipment Weld Total 120Optional Gfci Receptacles And Circuit Breakers If unit does not have GfciReceptacles, use GFCI-pro Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjust throttle link Throttle arm Replacing Throttle Solenoid TS1− cable first Be sure solenoid plunger rodAdjusting Engine Speed Adjusting Idle SpeedAdjusting Weld/Power Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Trouble Remedy TroubleshootingWelding Necessary parts Generator PowerNo power output Reset supplementary protectors see Section Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F − RUN-IN Procedure Procedure at less thanWetstacking Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammablesGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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