Contents
Processes
Description
File Engine-Driven
Visit our website at OM-492190 603BF 2007−05
From Miller to You
Table of Contents
Options and Accessories Warranty
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
HOT Parts can cause severe burns
Fumes and Gases can be hazardous
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Engine Hazards
Compressed Air Hazards
Welding Wire can cause injury
HOT Parts can cause burns and injury
Fire or Explosion hazard
Falling Unit can cause injury
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Radiation can cause interference
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
Indique des instructions spécifiques
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peu
DES Organes Mobiles peuvent pro voquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Risque D’INCENDIE OU D’EXPLO- Sion
LE Surchauffement peut endom- mager le moteur électrique
DES Organes Mobiles peuvent provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
’EMPLOI Excessif peut
Proposition californienne 65 Avertissements
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
− Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
− Definitions
Dimensions, Weights, and Operating Angles
Duty Cycle And Overheating
CC Mode
CV Mode
Volt-Ampere Curves
Fuel Consumption
− Installation
Installing Welding Generator
Engine Prestart Checks
This unit has a low oil pressure shut
Fuel
Oil
Connecting The Battery
Connect
Negative −
Cable last
Installing Exhaust Pipe
Tools Needed 1/2
Connecting To Weld Output Terminals
Correct Installation
Stop engine
Stick And TIG Welding
Selecting Weld Cable Sizes
Remote 14 Receptacle RC14 Information
Stop engine, and let cool
Use thick-walled rubber hose. Do not use
Engine
Mount on lower Front panel
Operating Engine Block Heater
− Operating Welding Generator
Controls See Section
Description Of Controls See Section
Mode Switch Settings
Mode Meter Reading At Idle Meter Reading While Welding
Mode Switch Setting Process Output On/Off Control
Meter Functions
Lift-Arc TIG Procedure
Battery
Recommendations For Extreme Cold Weather Operation
Starting Do not use ether
Generator Power Receptacles And Circuit Breakers
Generator power decreases as weld current increases
− Operating Auxiliary Equipment
Weld Total 120
Optional Gfci Receptacles And Circuit Breakers
If unit does not have Gfci
Receptacles, use GFCI-pro
Tected extension cord
Current Available in Amperes 240
Receptacle
− Maintenance and Troubleshooting
Maintenance Label
Routine Maintenance
Servicing Spark Arrestor
Stop engine and let cool
Servicing Air Cleaner
To clean air filter
Servicing Engine Lubrication And Fuel Systems
Servicing Engine Cooling System
Adjust throttle link Throttle arm
Replacing Throttle Solenoid TS1
− cable first
Be sure solenoid plunger rod
Adjusting Engine Speed
Adjusting Idle Speed
Adjusting Weld/Power Speed
Using Engine Stop Lever
Overload Protection
Voltmeter/Ammeter Help Displays
Troubleshooting
Welding
Trouble Remedy
Generator Power
No power output Reset supplementary protectors see Section
Necessary parts
Engine
CT1
Work like a Pro
− Electrical Diagrams
Circuit Diagram For Welding Generator
212 633-F
− RUN-IN Procedure
Procedure at less than
Wetstacking
Do not perform run-in
Run-In Procedure Using Load Bank
Run-In Procedure Using Resistance Grid
From flammables
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Use ground device as stated in electrical codes
Amperes x Volts = Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x 1000 / Volts = Starting Amperage
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
− Parts List
105 104 102
30 Fig
Item Dia Part Description Quantity Mkgs
Dia Part Description Quantity Mkgs
213
Front Panel
24 PL1, PL2, PL3
Inverter Assembly
Inverter Assembly -1, Item
24 . . HD1 189
Generator
Work like a Pro
TM-188 304 Invision 354MP
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Service
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Support
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s