Miller Electric PipePro 304 manual Run-In Procedure Using Resistance Grid, From flammables

Page 54

10-3. Run-In Procedure Using Resistance Grid

! Stop engine.

! Do not touch hot exhaust pipe, engine parts, or load

bank/grid.

6

 

 

!

Keep exhaust and pipe away

 

 

 

 

 

 

 

from flammables.

 

2

 

NOTICE − Do not perform run-in

 

 

 

procedure at less than 20 volts weld

 

 

 

output and do not exceed duty

 

 

 

cycle or equipment damage may

 

 

 

occur.

 

 

 

1

Resistance Grid

 

 

 

Use grid sized for generator rated

 

 

1

output.

 

 

Turn Off grid.

 

 

 

 

 

 

2

Welding Generator

 

 

 

3

Weld Cables

 

 

 

Connect grid to generator weld

 

 

 

output terminals using proper size

 

 

 

weld cables with correct connec-

 

 

 

tors (polarity is not important).

 

 

 

4

Voltmeter

 

 

 

5 Clamp-On Ammeter

 

 

 

Connect voltmeter and ammeter as

 

 

 

shown, if not provided on generator.

 

 

 

Start engine and run for several

 

 

 

minutes.

 

 

 

Set grid switches and then adjust

3

5

 

generator V/A control so load

 

equals 225 amps at 30 volts.

 

 

 

Check generator and meters after

 

 

 

first five minutes then every fifteen

 

 

 

minutes to be sure generator is

 

 

 

loaded properly.

4

 

 

. Check oil level frequently dur-

 

 

 

 

ing run-in; add oil if needed.

It is recommended to run the weld- ing generator for two hours mini-

+mum and up to four hours under load. Place V/A control in minimum position, then shut down grid to remove load. Run engine several minutes at no load.

! Stop engine and let cool.

6 Engine Exhaust Pipe

Repeat procedure if wetstacking is present.

S-0684

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Contents File Engine-Driven ProcessesDescription Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingCC Mode CV ModeVolt-Ampere Curves Fuel Consumption − Installation Installing Welding GeneratorFuel Engine Prestart ChecksThis unit has a low oil pressure shut OilNegative − Connecting The BatteryConnect Cable lastInstalling Exhaust Pipe Tools Needed 1/2Stop engine Connecting To Weld Output TerminalsCorrect Installation Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationEngine Stop engine, and let coolUse thick-walled rubber hose. Do not use Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Setting Process Output On/Off Control Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Meter FunctionsRecommendations For Extreme Cold Weather Operation Lift-Arc TIG ProcedureBattery Starting Do not use ether− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersGenerator power decreases as weld current increases Weld Total 120Receptacles, use GFCI-pro Optional Gfci Receptacles And Circuit BreakersIf unit does not have Gfci Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System − cable first Adjust throttle link Throttle armReplacing Throttle Solenoid TS1 Be sure solenoid plunger rodAdjusting Weld/Power Speed Adjusting Engine SpeedAdjusting Idle Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Generator Power No power output Reset supplementary protectors see SectionNecessary parts Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F Wetstacking − RUN-IN ProcedureProcedure at less than Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammables− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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