Miller Electric PipePro 304 manual 213

Page 66

 

Item Dia.

 

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

 

Figure 12-1. Main Assembly (Continued)

 

 

 

 

 

 

 

 

. .

. . . .

. . . . . . . .

. . . .

213 226

. . HARNESS, wiring ignition (consisting of)

. . . 1

. . 96

CR1, CR2 . .

173 069

. . . . RELAY, encl 12VDC SPDT 30A/20A 5 pin flange mtg

. . . 2

. . 97

. . . . . . . .

. . . .

197 147

. . . . BLOCK, term 5-4-3

. . . 1

. . 98

. . . D3 . . . . . 135 184

. . . . DIODE BOARD

. . . 1

. . 99

. . . . . . . .

. . . .

191 735

. . . . STRIP, mtg components

. . . 1

. .

. . . .

. . . . . . . .

. . . .

148 850

. . . . SOCKET, relay 5 pin

. . . 2

. .

. . . .

. PLG26

. . . 135 275

. . . . CONNECTOR, rect univ 084 15P/S 3 row plug (service kit)

. . . 1

. .

. . . .

. . PLG5

. . . .

166 680

. . . . CONNECTOR, rect univ 084 12P/S 3 row plug (service kit)

. . . 1

. .

. . . .

. . PLG8

. . . .

177 859

. . . . CONNECTOR, body 5 terminal

. . . 1

. .

. . . .

. PLG34

. . . 153 501

. . . . CONNECTOR, rect univ 039 6P/S 3 row plug (service kit)

. . . 2

. .

. . . .

. . . S6 . . . . . 021 467

. . . . SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . . 1

. .

. . . .

. . . . . . . .

. . . .

187 654

. . . . SEAL, wire univ 12p/s 3row

. . . 1

. .

. . . .

. . . . . . . .

. . . .

187 655

. . . . SEAL, wire univ 15p/s 3row

. . . 1

. .

. . . .

. . . . . . . .

. . . .

208 871

. . HARNESS, wiring engine compartment (consisting of)

. . . 1

. .

. . . .

. . RC5

. . . . 158 466

. . . . CONNECTOR, rect univ 084 12P/S 3 row rcpt

. . . 1

. .

. . . .

. PLG38

. . . 192 170

. . . . CONNECTOR, rect 250 2skt 1 row plug

. . . 1

. .

. . . .

. . . . . . . .

. . . .

192 169

. . . . CONNECTOR, rect 250 1skt 1 row plug

. . . 1

. .

. . . .

. PLG36

. . . 192 171

. . . . CONNECTOR, rect 250 3skt 1 row plug

. . . 1

. .

. . . .

. PLG37

. . . 192 168

. . . . CONNECTOR, rect 250 1 pin 1 row rcpt

. . . 1

. .

. . . .

. PLG39

. . . 092 670

. . . . CONNECTOR, rect univ 084 3P/S 1 row plug

. . . 1

. .

. . . .

. . . . . . . .

. . . .

192 167

. . . . SEAL, wire univ 3P/S 1 row

. . . 1

.

100

. . CB7

. . . . 147 658

. . . . CIRCUIT BREAKER, man rest 1P 30A 250VAC screw (see Figure 12-1) 1

.

101

. . CB8

. . . .

115 427

. . . . CIRCUIT BREAKER, man reset 1P 25A 250VAC frict (see Figure 12-1) 1

.

102

. . CB10

. . . .

139 266

. . . . SUPPLEMENTARY PROTECTOR, man reset 1P 15A 250VAC

 

. .

. . . .

. . . . . . . .

. . . .

. . . . . . . . .

. . . . . (see Figure 12-1)

. . . 1

. .

. . . .

. . . . . . . .

. . . .

187 654

. . . . SEAL, wire univ 12p/s 3row

. . . 1

. .

. . . .

. . . . . . . .

. . . .

148 850

. . . . SOCKET, relay 5 pin (for CR3)

. . . 1

.

103

. . . . . . . .

. Figure 12-3

. . INVERTER ASSEMBLY

. . . 1

.

104

. . . . . . . .

. . . .

198 158

. . PANEL, generator right

. . . 1

.

104

. . . . . . . .

. . ♦198 874

. . PANEL, generator right stainless

. . . 1

.

105

. . . . . . . .

. . . .

. 233088

. . Label, Danger Using A Generator Indoors Can Kill You In Minutes . . . .

. . . 1

. .

. . . .

. . . . . . . .

. . . .

194 126

. . KIT, foam

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-492 Page 62

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Contents File Engine-Driven ProcessesDescription Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingCC Mode CV ModeVolt-Ampere Curves Fuel Consumption − Installation Installing Welding GeneratorFuel Engine Prestart ChecksThis unit has a low oil pressure shut OilNegative − Connecting The BatteryConnect Cable lastInstalling Exhaust Pipe Tools Needed 1/2Stop engine Connecting To Weld Output TerminalsCorrect Installation Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationEngine Stop engine, and let coolUse thick-walled rubber hose. Do not use Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Setting Process Output On/Off Control Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Meter FunctionsRecommendations For Extreme Cold Weather Operation Lift-Arc TIG ProcedureBattery Starting Do not use ether− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersGenerator power decreases as weld current increases Weld Total 120Receptacles, use GFCI-pro Optional Gfci Receptacles And Circuit BreakersIf unit does not have Gfci Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System − cable first Adjust throttle link Throttle armReplacing Throttle Solenoid TS1 Be sure solenoid plunger rodAdjusting Weld/Power Speed Adjusting Engine SpeedAdjusting Idle Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Generator Power No power output Reset supplementary protectors see SectionNecessary parts Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F Wetstacking − RUN-IN ProcedureProcedure at less than Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammables− Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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