Miller Electric PipePro 304 manual Generator Power, Necessary parts

Page 46

Trouble

Remedy

 

 

Remote contactor control does not

Check and tighten connections to Remote 14 receptacle RC14 (see Section 5-8).

activate contactor.

 

 

 

Lack of high frequency; difficulty in

Use proper size tungsten for welding amperage.

establishing Gas Tungsten Arc Weld-

 

ing arc.

 

 

 

 

Reduce leakage of high frequency from torch or work cable (check grounding, remove excessive

 

coils from weld cables, use shorter weld cables, etc.).

 

 

 

Check cables and torch for cracked or deteriorated insulation or bad connections. Repair or replace

 

necessary parts.

 

 

Wandering arc − poor control of arc

Reduce gas flow rate.

direction.

 

 

 

 

Select proper size tungsten. Properly prepare tungsten.

 

 

Tungsten electrode oxidizing and not

Shield weld zone from drafts.

remaining bright after conclusion of

 

weld.

 

 

 

 

Increase postflow time.

 

 

 

Check and tighten all gas fittings.

 

 

 

Properly prepare tungsten.

 

 

No 115 volt ac output at Remote 14 re-

Reset supplementary protector CB5 (see Section 8-9).

ceptacle RC14.

 

 

 

No 24 volt ac output at Remote 14 re-

Reset supplementary protector CB6 (see Section 8-9).

ceptacle RC14.

 

 

 

B. Generator Power

Trouble

Remedy

 

 

No power output.

Reset supplementary protectors (see Section 7-1).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, power board PC7, voltage regulator

 

board PC8, interconnecting board PC2, and control board PC1.

 

 

Low power output.

Check air cleaner, and clean or replace element if necessary.

 

 

 

Check engine speed, and adjust if necessary (see Section 8-8).

 

 

 

See engine manual.

 

 

High power output.

Check engine speed, and adjust if necessary (see Section 8-8).

 

 

Erratic power output.

Check receptacle wiring and connections.

 

 

 

Check governor according to engine manual.

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, power board PC7, voltage regulator

 

board PC8, interconnecting board PC2, and control board PC1.

 

 

OM-492 Page 42

Image 46
Contents File Engine-Driven ProcessesDescription Visit our website at OM-492190 603BF 2007−05From Miller to You Table of Contents Options and Accessories Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessures’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles Duty Cycle And OverheatingCV Mode CC ModeVolt-Ampere Curves Fuel Consumption − Installation Installing Welding GeneratorFuel Engine Prestart ChecksThis unit has a low oil pressure shut OilNegative − Connecting The BatteryConnect Cable lastInstalling Exhaust Pipe Tools Needed 1/2Stop engine Connecting To Weld Output TerminalsCorrect Installation Stick And TIG WeldingSelecting Weld Cable Sizes Remote 14 Receptacle RC14 InformationEngine Stop engine, and let coolUse thick-walled rubber hose. Do not use Mount on lower Front panelOperating Engine Block Heater − Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Setting Process Output On/Off Control Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Meter FunctionsRecommendations For Extreme Cold Weather Operation Lift-Arc TIG ProcedureBattery Starting Do not use ether− Operating Auxiliary Equipment Generator Power Receptacles And Circuit BreakersGenerator power decreases as weld current increases Weld Total 120Receptacles, use GFCI-pro Optional Gfci Receptacles And Circuit BreakersIf unit does not have Gfci Tected extension cordCurrent Available in Amperes 240 Receptacle− Maintenance and Troubleshooting Maintenance LabelRoutine Maintenance Servicing Spark Arrestor Stop engine and let coolServicing Air Cleaner To clean air filterServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System − cable first Adjust throttle link Throttle armReplacing Throttle Solenoid TS1 Be sure solenoid plunger rodAdjusting Weld/Power Speed Adjusting Engine SpeedAdjusting Idle Speed Using Engine Stop LeverOverload Protection Voltmeter/Ammeter Help Displays Welding TroubleshootingTrouble Remedy No power output Reset supplementary protectors see Section Generator PowerNecessary parts Engine CT1 Work like a Pro − Electrical Diagrams Circuit Diagram For Welding Generator212 633-F Wetstacking − RUN-IN ProcedureProcedure at less than Do not perform run-inRun-In Procedure Using Load Bank Run-In Procedure Using Resistance Grid From flammablesSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 105 104 10230 Fig Item Dia Part Description Quantity Mkgs Dia Part Description Quantity Mkgs 213 Front Panel 24 PL1, PL2, PL3 Inverter Assembly Inverter Assembly -1, Item24 . . HD1 189 Generator Work like a Pro TM-188 304 Invision 354MP Start Your Professional Welding Career Now Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s