Grizzly G0759 owner manual Safety Instructions for Machinery

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

 

 

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

 

WILL result in death or serious injury.

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

COULD result in death or serious injury.

 

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

MAY result in minor or moderate injury. It may also be used to alert

 

 

 

 

against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper- ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis- connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin- ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always discon- nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

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Model G0704 (Mfg. Since 08/11)

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Contents Model G0759 Machine Data Sheet Table Info Column & Stand Description Electrical Box Headstock Description Chip Guard Labels Model G0704 MILL/DRILL with Stand Page Table of Contents Machine Description IntroductionManual Accuracy Contact Info Identification Electronic Controls Identification G0704 electronic controls identificationModel G0704 DRILL/MILL with Stand 50 2250 RPM Accessories Included Safety Safety Instructions for MachineryMaintain Power CORds. When­ disconnect ChILdREN & BYsTANdERs. Keep­children­and­Additional Safety for Mill/Drills Power Supply Minimum Gauge Size 16 AWG 50 ftDescription Qty Needed for SetupUnpacking Not Shown Contents QtyInventory Basic steps for removing rust preventative CleanupBefore cleaning, gather the following Weight Load Site ConsiderationsExample of a direct mount setup Moving & Placing MachineMounting to Shop Floor Bolting to Concrete FloorsAssembly To install the drill chuck onto the arborDrill Chuck Arbor To assemble your machinePower Connection Connecting PowerTest Run & Spindle Break-in To test run and break-in the spindle bearingsOperations Operation OverviewBasic Controls Speed Range Selector Knob Selects low rangeDigital readout unit controls Model G0704 Mfg. Since 08/11 Digital Readout Unit To use the digital readoutCalculating Spindle Speed To determine the needed spindle speedSpindle Speed Direction To set the spindle speedChanging Spindle Position Using Quill Feed Levers Spindle Height ControlsTo install the drill chuck and arbor Drill ChuckTo remove the collet To install the toolingLoading Tooling To tilt the headstock to the left or right Headstock Travel Axis and RotationTo raise or lower the headstock Cross Feed Table TravelLongitudinal Feed G5684-R-8 Vertical Collet Rack H8179H8177-Worktable with Angle H5685-4Rotary Table G9322-Boring Head Combo SetG8683Z-Mini Shop Fox Mobile Base Model G9512 T-Slot Nuts G5758-Tilt xLubrication MaintenanceSchedule Tools Needed Qty To lubricate the leadscrewsHandwheel gears Service TroubleshootingSymptom Possible Cause Possible Solution Gibs To adjust the table gibsTo adjust the headstock gibs Battery Replacement To adjust the Y-axis leadscrew nutTo adjust the X-axis leadscrew To replace the digital readout unit batteryMotor Service To inspect and replace the motor brushesWiring Wiring Safety InstructionsWiring Diagram Rear panel Side panelParts Column BreakdownColumn Parts List Electrical Box Breakdown & Parts List 80-1 92V2Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List DescriptionLabels Breakdown & Parts List Model G0704 Mfg. Since 08/11 Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns