Grizzly G0759 owner manual Operations, Operation Overview

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SECTION 4: OPERATIONS

Operation Overview

The purpose of this overview is to provide the nov- ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from expe- rienced machine operators, and do additional research outside of this manual by reading "how- to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating.

Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine.

NOTICE

If you have never used this type of machine or equipment before, We strongly rec- omMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

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To complete a typical operation, the operator does the following:

1.Loosens the vertical travel locks, then adjusts the headstock height above the table to ensure there is sufficient room to install the tooling in the spindle and the workpiece on the table.

2.Installs the desired tooling for the job.

3.Positions the workpiece as needed for the operation, then clamps the workpiece using applicable clamping devices, or a vise that is already mounted on the table to ensure the workpiece does not move during the milling/ drilling operation.

4.Positions the cutter or drill bit near the workpiece, then tightens vertical travel locks.

5.Selects the appropriate spindle speed for the milling or drilling operation using the speed selector knob and variable spindle speed knob.

6.unlocks the X- and Y-axis table locks.

7.Wears safety glasses or a face shield.

8.Turns the spindle direction selection knob to the desired direction.

9.Loosens the quill lock lever and uses the quill feed lever or the fine feed knob to set the cut- ting tool height according to the workpiece.

10.For milling operations, uses the table handwheels to move the table so the cutter removes material evenly from the workpiece.

For drilling operations, uses the quill feed lever or fine feed knob to lower the drill bit into the workpiece, then raises the drill bit out of the workpiece using the same controls.

11.Turns the spindle direction knob to the "0" position to stop the spindle.

Model G0704 (Mfg. Since 08/11)

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Contents Model G0759 Machine Data Sheet Table Info Column & Stand Description Electrical Box Headstock Description Chip Guard Labels Model G0704 MILL/DRILL with Stand Page Table of Contents Manual Accuracy Contact Info IntroductionMachine Description Identification Electronic Controls Identification G0704 electronic controls identificationModel G0704 DRILL/MILL with Stand 50 2250 RPM Accessories Included Safety Safety Instructions for MachineryMaintain Power CORds. When­ disconnect ChILdREN & BYsTANdERs. Keep­children­and­Additional Safety for Mill/Drills Power Supply Minimum Gauge Size 16 AWG 50 ftUnpacking Needed for SetupDescription Qty Inventory Contents QtyNot Shown Before cleaning, gather the following CleanupBasic steps for removing rust preventative Weight Load Site ConsiderationsExample of a direct mount setup Moving & Placing MachineMounting to Shop Floor Bolting to Concrete FloorsDrill Chuck Arbor AssemblyTo install the drill chuck onto the arbor To assemble your machinePower Connection Connecting PowerTest Run & Spindle Break-in To test run and break-in the spindle bearingsOperations Operation OverviewBasic Controls Speed Range Selector Knob Selects low rangeDigital readout unit controls Model G0704 Mfg. Since 08/11 Digital Readout Unit To use the digital readoutCalculating Spindle Speed To determine the needed spindle speedSpindle Speed Direction To set the spindle speedChanging Spindle Position Using Quill Feed Levers Spindle Height ControlsTo install the drill chuck and arbor Drill ChuckLoading Tooling To install the toolingTo remove the collet To raise or lower the headstock Headstock Travel Axis and RotationTo tilt the headstock to the left or right Longitudinal Feed Table TravelCross Feed H8177-Worktable with Angle H8179G5684-R-8 Vertical Collet Rack G8683Z-Mini Shop Fox Mobile Base G9322-Boring Head Combo SetH5685-4Rotary Table Model G9512 T-Slot Nuts G5758-Tilt xSchedule MaintenanceLubrication Tools Needed Qty To lubricate the leadscrewsHandwheel gears Service TroubleshootingSymptom Possible Cause Possible Solution To adjust the headstock gibs To adjust the table gibsGibs To adjust the X-axis leadscrew Battery ReplacementTo adjust the Y-axis leadscrew nut To replace the digital readout unit batteryMotor Service To inspect and replace the motor brushesWiring Wiring Safety InstructionsWiring Diagram Rear panel Side panelParts Column BreakdownColumn Parts List Electrical Box Breakdown & Parts List 80-1 92V2Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List DescriptionLabels Breakdown & Parts List Model G0704 Mfg. Since 08/11 Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns