Grizzly G0759 owner manual Motor Service, To inspect and replace the motor brushes

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Motor Service

The bearings inside the motor are shielded and lubricated for the life of the bearing and require no routine maintenance.

This motor is equipped with long life carbon brushes. Brush life expectancy is affected by motor loading. Heavy motor loading will result in reduced brush life. If you notice a loss in power or if the motor becomes excessively noisy, inspect the brushes. If the brushes are worn down to 14'' (6mm) or less, it is time to replace them. When checking brushes, be sure to return each brush to the same hole in the same direction that it came from. When replacing old brushes, replace both brushes at the same time.

Tools Needed:

Qty

Hex Wrench 3mm

1

Standard Screwdriver #2

1

To inspect and replace the motor brushes:

1.DISCONNECT MILL/DRILL FROM POWER!

2.Un-install the motor cover by removing the four cap screws that secure it (Figure 59).

Motor Cover

Cap Screw (1 of 4)

Figure 59. Removing motor cover.

Model G0704 (Mfg. Since 08/11)

3.Unscrew one of the brush caps to expose the brush assembly (Figure 60).

Brush Cap

Figure 60. Removing brush cap.

4.Remove the old brush assembly. If the brush is worn down to less than 14'' (6mm) then replace it with a new one. Otherwise re-install the brush (Figure 61).

Brush

Assembly

Figure 61. Installing new brush assembly.

5.Replace the brush cap to secure the brush in place.

6.Repeat for second brush assembly on the other side of the motor.

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Contents Model G0759 Machine Data Sheet Table Info Column & Stand Description Electrical Box Headstock Description Chip Guard Labels Model G0704 MILL/DRILL with Stand Page Table of Contents Manual Accuracy Contact Info IntroductionMachine Description Identification G0704 electronic controls identification Electronic Controls IdentificationModel G0704 DRILL/MILL with Stand 50 2250 RPM Accessories Included Safety Instructions for Machinery SafetyChILdREN & BYsTANdERs. Keep­children­and­ Maintain Power CORds. When­ disconnectAdditional Safety for Mill/Drills Power Supply 50 ft Minimum Gauge Size 16 AWGUnpacking Needed for SetupDescription Qty Inventory Contents QtyNot Shown Before cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations Weight LoadMoving & Placing Machine Example of a direct mount setupBolting to Concrete Floors Mounting to Shop FloorTo assemble your machine AssemblyTo install the drill chuck onto the arbor Drill Chuck ArborConnecting Power Power ConnectionTo test run and break-in the spindle bearings Test Run & Spindle Break-inOperation Overview OperationsSpeed Range Selector Knob Selects low range Basic ControlsDigital readout unit controls Model G0704 Mfg. Since 08/11 To use the digital readout Digital Readout UnitTo determine the needed spindle speed Calculating Spindle SpeedTo set the spindle speed Spindle Speed DirectionSpindle Height Controls Changing Spindle Position Using Quill Feed LeversDrill Chuck To install the drill chuck and arborLoading Tooling To install the toolingTo remove the collet To raise or lower the headstock Headstock Travel Axis and RotationTo tilt the headstock to the left or right Longitudinal Feed Table TravelCross Feed H8177-Worktable with Angle H8179G5684-R-8 Vertical Collet Rack G8683Z-Mini Shop Fox Mobile Base G9322-Boring Head Combo SetH5685-4Rotary Table G5758-Tilt x Model G9512 T-Slot NutsSchedule MaintenanceLubrication To lubricate the leadscrews Tools Needed QtyHandwheel gears Troubleshooting ServiceSymptom Possible Cause Possible Solution To adjust the headstock gibs To adjust the table gibsGibs To replace the digital readout unit battery Battery ReplacementTo adjust the Y-axis leadscrew nut To adjust the X-axis leadscrewTo inspect and replace the motor brushes Motor ServiceWiring Safety Instructions WiringWiring Diagram Side panel Rear panelColumn Breakdown PartsColumn Parts List 80-1 92V2 Electrical Box Breakdown & Parts ListHeadstock Breakdown Headstock Parts List Description Chip Guard Breakdown & Parts ListLabels Breakdown & Parts List Model G0704 Mfg. Since 08/11 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns