Toshiba RAV-SM804BT-TR, RAV-SM454MUT-E, RAV-SM404MUT-TR, RAV-SM804BT-E Check of Concentration Limit

Page 119

WARNINGS ON REFRIGERANT LEAKAGE

Check of Concentration Limit

The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit.

The refrigerant R410A which is used in the air conditioner is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer.

However, since it contains more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from leakage of R410A is almost non-existent.

With the recent increase in the number of high concentration buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power etc.

Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared with conventional individual air conditioners.

If a single unit of the multi conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an emergency, measures can be made before injury can occur).

In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device.

The concentration is as given below.

Total amount of refrigerant (kg)

Min. volume of the indoor unit installed room (m³)

Concentration limit (kg/m³)

The concentration limit of R410A which is used in multi air conditioners is 0.3kg/m³.

NOTE 1 :

If there are 2 or more refrigerating systems in a single refrigerating device, the amounts of refrigerant should be as charged in each independent device.

Outdoor unit

e.g., charged

amount (10kg) e.g.,

charged amount (15kg)

Room A Room B Room C Room D Room E Room F

Indoor unit

For the amount of charge in this example:

The possible amount of leaked refrigerant gas in rooms A, B and C is 10kg.

The possible amount of leaked refrigerant gas in rooms D, E and F is 15kg.

Important

NOTE 2 :

The standards for minimum room volume are as follows.

(1)No partition (shaded portion)

(2)When there is an effective opening with the adjacent room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).

Outdoor unit

Refrigerant piping

Indoor unit

(3)If an indoor unit is installed in each partitioned room and the refrigerant piping is interconnected, the smallest room of course becomes the object.

But when a mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next smallest room becomes the object.

 

 

Refrigerant piping

 

 

Outdoor unit

Very

 

 

small

 

Indoor unit

room

 

Small

Medium

Large room

room

room

 

Mechanical ventilation device - Gas leak detector

NOTE 3 :

The minimum indoor floor area compared with the amount of refrigerant is roughly as follows: (When the ceiling is 2.7m high)

 

40

 

 

 

 

35

Range below the

 

 

 

density limit

 

 

 

 

30

of 0.3 kg/m³

 

 

 

 

(countermeasures

 

 

 

 

 

 

 

 

 

25

not needed)

 

 

 

area

 

 

 

 

20

 

 

 

 

floor

15

 

Range above

 

 

the density limit

 

indoor

10

 

of 0.3 kg/m³

 

 

(countermeasures

 

 

 

needed)

 

 

Min.

5

 

 

 

 

 

 

 

0

 

 

 

 

 

10

20

30

 

 

 

 

 

 

Total amount of refrigerant

kg

Image 119
Contents Split Type Contents Indoort Unit TroubleshootingOriginal instruction Indication Explanation Explanation of indicationsExplanation of illustrated marks Work undertaken Protective gear wornDescription Confirmation of warning label on the main unitPrecaution for Safety Proceeding with the repair work Refrigerant used by this air conditioner is the R410A Resistance and water drainage Declaration of Conformity Explanations given to userRelocation Specifications Joint Safety Caution Concerned to New RefrigerantCopper pipe Piping Flare nutGeneral tools Conventional tools can be used ToolsSM56 type Round duct Concealed Duct typeSM110 type Round duct RAV-SM404MUT∗, RAV-SM454MUT∗, RAV-SM564MUT∗ Space required for Installation and servicingRAV-SM564BT∗, RAV-SM804BT∗, RAV-SM1104BT∗, RAV-SM1404BT∗ DimensionRAV-SM564CT∗, RAV-SM804CT∗, RAV-SM1104CT∗, RAV-SM1404CT∗ Compact 4-way Cassette Type RAV-SM564BT ∗, RAV-SM804BT ∗, RAV-SM1104BT ∗, RAV-SM1404BT ∗ RAV-SM564CT ∗, RAV-SM804CT ∗, RAV-SM1104CT ∗, RAV-SM1404CT ∗ Ceiling TypeParts name Type Specifications Specifications of Electrical PartsCase of Connection of Wired Simple Remote Controller Indoor Controller Block DiagramWireless remote controller Case of Connection of Wireless Remote ControllerMax units Control outline Command Outline of specifications RemarksTemperature in heating Heat Ceiling type Outline of specificationsConditions TcjTcn Tc nSetup at shipment All operations Cooling/dry operation Heating/fan operationAll modes AlarmCase of wired remote controller LCD Figure if To 28C Setup AT Local Outline of specifications Remarks TCJ Exct Disp CHK MCC-1402Indoor P.C. Board Optional Connector Specifications MCC-1402 Wired remote controller type Summary of TroubleshootingBefore troubleshooting Troubleshooting procedureWireless remote controller type Lamp indication Check code Cause of trouble occurrence Outline of judgmentLamp indication Check code Others Other than Check Code Central control devices detected Remote controller detectedIndoor unit detected Error mode detected by indoor unit Check Code ListAir conditioner Error mode detected by outdoor unitOperation of diagnostic function Check Status Power supply error of remote controller, Indoor E09 error Check code E01 errorE10 error E04 errorL09 error E18 errorE08, L03, L07, L08 error P30 error Central controller L20 errorL30 error F10 error P10 errorP12 error Exchange to heating cycle P19 errorCheck by tester Exchange to cooling cycleF01 error F02 errorC06 error 11 model connection interface P31 error Follower indoor unit E03 error Master indoor unitF29 error TD, TL sensor Temperature Resistance value characteristic tableTA, TC, TCJ, TE, TS, to sensor TA, TC, TCJ, TE,TS, to sensorPosition Resistance value Part name Checking procedureCase Replacement proceduresCode No. required at least Contents Setting data read out from EepromC. Board for indoor unit servicing replacement procedures MCC-1402 Writing the setting data to EepromType Code No Setting data Factory-set valueSetting data Type Type name abb Setting data TypeCompact 4-way Cassette Type and Concealed Duct Type Test Run Setup on Remote Controller Wired remote controllerTest cooling operation Test heating operation Procedure DescriptionD203 Red Practical operationLED Display on Indoor P.C. Board D002 Red To change item to be set up, proceed to Procedure Function Selection SetupUsing the set temperature To change the selected indoor unit, proceed to ProcedureDescription At shipment Item No. DN table Selection of functionDescription At shipment Setup method Wireless remote controllerWhen connected 2 remote controllers operate an idoor unit When connected 2 remote controllers operate the twinContents System example Calling of error history ContentsPushing Test button returns the display to usual display Group control operationUsual regular communication Indoor unit power-ON sequenceInitial communication Model name TCB-PCNT30TLE Microprocessor block diagramModel connection interface wiring connection Model Connection Interface TCC-LINK adapterC. Board Switch SW01 Setup Wiring SpecificationsPush Test + Vent buttons for 4 seconds or more How to set up from indoor unit side by remote controllerExternal view of P.C. board assembly Address setupDuring unset time, At shipment from factory is displayed Address setup procedure Address SetupAddress Setup & Group Control Terminology System configurationExample Only turning on source power supply Automatic completion Automatic Address Example from Unset Address No miswiringButton Using timer time Buttons, set the line addressPush SET + CL + Test buttons Simultaneously for 4 seconds or moreButton if the unit stops ProcedureTo know the position of indoor unit body by address Attachment Part name ProcedureCeiling panel RBC-UM11PGWE Preparing work DetachmentPart name Procedure Remarks Panel has directionality Part name Procedure Remarks Ceiling panelNo. Part name Procedure RemarksElectric parts box No. Part name Procedure Fan motor 1. Detachment Drain pump 1. Detachment Drain pan 1. DetachmentDetails of sensor lead wire drawing Part name Procedure Remarks HeatExchanger Recover refrigerant gas RAV-SM∗∗∗BT ∗ Part name Procedure RemarksFan motor Remove the Multi blade fan † Drain pump Remove the drain pan and float switch 100 No. Part name Procedure Remarks101 102 103 104 209237 222404MUT-E 454MUT-E 564MUT-E 105Location Description Model name 404MUT-TR 454MUT-TR 564MUT-TR 106Location Model name Electric parts401 107108 RAV-SM564BT-E RAV-SM564BT-TR 109110 RAV-SM804BT-E RAV-SM804BT-TR 111112 1104BT-TR 113564BT-E 804BT-E 1104BT-E 1404BT-E 114Location Model name RAV-SM Description 115 264220 Location 116Description Model name RAV-SM 117 Description 564CT-E 804CT-E 1104CT-E 1404CT-E 118Check of Concentration Limit Toshiba Carrier Corporation