Toshiba RAV-SM454MUT-TR Safety Caution Concerned to New Refrigerant, Copper pipe Piping, Joint

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New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed.

Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.

If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R410A to purpose a safe work.

2.Cautions on Installation/Service

1)Do not mix the other refrigerant or refrigerating oil.

For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the former refrigerant in order to prevent mixture of them.

2)As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are specified for R410A.

3)In the installation time, use clean pipe materials and work with great attention so that water and others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.

Use the clean pipes.

Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)

4)For the earth protection, use a vacuum pump for air purge.

5)R410A refrigerant is azeotropic mixture type refrigerant.

Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air conditioner change.)

3.Pipe Materials

For the refrigerant pipes, copper pipe and joints are mainly used.

It is necessary to select the most appropriate pipes to conform to the standard.

Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

<Piping>

The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.

When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe without seam” and one with bonded oil amount 40mg/10m or less.

Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)

<Flare nut>

Use the flare nuts which are attached to the air conditioner unit.

2)Joint

The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installation of the air conditioner. However clear impurities when using them.

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Contents Split Type Contents Indoort Unit TroubleshootingOriginal instruction Explanation of illustrated marks Explanation of indicationsWork undertaken Protective gear worn Indication ExplanationDescription Confirmation of warning label on the main unitPrecaution for Safety Proceeding with the repair work Refrigerant used by this air conditioner is the R410A Resistance and water drainage Relocation Explanations given to userDeclaration of Conformity Specifications Copper pipe Piping Safety Caution Concerned to New RefrigerantFlare nut JointGeneral tools Conventional tools can be used ToolsSM56 type Round duct Concealed Duct typeSM110 type Round duct RAV-SM404MUT∗, RAV-SM454MUT∗, RAV-SM564MUT∗ Space required for Installation and servicingRAV-SM564BT∗, RAV-SM804BT∗, RAV-SM1104BT∗, RAV-SM1404BT∗ DimensionRAV-SM564CT∗, RAV-SM804CT∗, RAV-SM1104CT∗, RAV-SM1404CT∗ Compact 4-way Cassette Type RAV-SM564BT ∗, RAV-SM804BT ∗, RAV-SM1104BT ∗, RAV-SM1404BT ∗ RAV-SM564CT ∗, RAV-SM804CT ∗, RAV-SM1104CT ∗, RAV-SM1404CT ∗ Ceiling TypeParts name Type Specifications Specifications of Electrical PartsCase of Connection of Wired Simple Remote Controller Indoor Controller Block DiagramWireless remote controller Case of Connection of Wireless Remote ControllerMax units Control outline Command Outline of specifications RemarksTemperature in heating Heat Ceiling type Outline of specificationsTcn TcjTc n ConditionsSetup at shipment All operations Cooling/dry operation Heating/fan operationAll modes AlarmCase of wired remote controller LCD Figure if To 28C Setup AT Local Outline of specifications Remarks TCJ Exct Disp CHK MCC-1402Indoor P.C. Board Optional Connector Specifications MCC-1402 Before troubleshooting Summary of TroubleshootingTroubleshooting procedure Wired remote controller typeWireless remote controller type Lamp indication Check code Cause of trouble occurrence Outline of judgmentLamp indication Check code Others Other than Check Code Indoor unit detected Remote controller detectedCentral control devices detected Error mode detected by indoor unit Check Code ListAir conditioner Error mode detected by outdoor unitOperation of diagnostic function Check Status Power supply error of remote controller, Indoor E09 error Check code E01 errorE10 error E04 errorE08, L03, L07, L08 error E18 errorL09 error L30 error L20 errorP30 error Central controller F10 error P10 errorP12 error Check by tester P19 errorExchange to cooling cycle Exchange to heating cycleF01 error F02 errorC06 error 11 model connection interface F29 error E03 error Master indoor unitP31 error Follower indoor unit TA, TC, TCJ, TE, TS, to sensor Temperature Resistance value characteristic tableTA, TC, TCJ, TE,TS, to sensor TD, TL sensorPosition Resistance value Part name Checking procedureCase Replacement proceduresC. Board for indoor unit servicing replacement procedures Setting data read out from EepromCode No. required at least Contents MCC-1402 Writing the setting data to EepromSetting data Type Type name abb Setting data Factory-set valueSetting data Type Type Code NoCompact 4-way Cassette Type and Concealed Duct Type Test Run Setup on Remote Controller Wired remote controllerTest cooling operation Test heating operation Procedure DescriptionLED Display on Indoor P.C. Board D002 Red Practical operationD203 Red Using the set temperature Function Selection SetupTo change the selected indoor unit, proceed to Procedure To change item to be set up, proceed to ProcedureDescription At shipment Item No. DN table Selection of functionDescription At shipment When connected 2 remote controllers operate an idoor unit Wireless remote controllerWhen connected 2 remote controllers operate the twin Setup methodContents Pushing Test button returns the display to usual display Calling of error history ContentsGroup control operation System exampleInitial communication Indoor unit power-ON sequenceUsual regular communication Model connection interface wiring connection Microprocessor block diagramModel Connection Interface TCC-LINK adapter Model name TCB-PCNT30TLEC. Board Switch SW01 Setup Wiring SpecificationsExternal view of P.C. board assembly How to set up from indoor unit side by remote controllerAddress setup Push Test + Vent buttons for 4 seconds or moreDuring unset time, At shipment from factory is displayed Address setup procedure Address SetupAddress Setup & Group Control Terminology System configurationExample Only turning on source power supply Automatic completion Automatic Address Example from Unset Address No miswiringPush SET + CL + Test buttons Using timer time Buttons, set the line addressSimultaneously for 4 seconds or more ButtonTo know the position of indoor unit body by address ProcedureButton if the unit stops Ceiling panel RBC-UM11PGWE Preparing work Part name ProcedureDetachment AttachmentPart name Procedure Remarks Panel has directionality Part name Procedure Remarks Ceiling panelNo. Part name Procedure RemarksElectric parts box No. Part name Procedure Fan motor 1. Detachment Drain pump 1. Detachment Drain pan 1. DetachmentExchanger Recover refrigerant gas Part name Procedure Remarks HeatDetails of sensor lead wire drawing RAV-SM∗∗∗BT ∗ Part name Procedure RemarksFan motor Remove the Multi blade fan † Drain pump Remove the drain pan and float switch 100 No. Part name Procedure Remarks101 102 103 237 209222 104Location Description Model name 105404MUT-E 454MUT-E 564MUT-E 404MUT-TR 454MUT-TR 564MUT-TR 106401 Electric parts107 Location Model name108 RAV-SM564BT-E RAV-SM564BT-TR 109110 RAV-SM804BT-E RAV-SM804BT-TR 111112 1104BT-TR 113Location Model name RAV-SM Description 114564BT-E 804BT-E 1104BT-E 1404BT-E 220 264115 Description Model name RAV-SM 116Location 117 Description 564CT-E 804CT-E 1104CT-E 1404CT-E 118Check of Concentration Limit Toshiba Carrier Corporation