BENDIX BW2212 manual IR Camera Bracket Replacement, Attach the IR camera harness

Page 11

Parts/kits listed are now obsolete and are no longer serviceable through Bendix.

 

Mounting bracket can be any-

2.

Disconnect the IR camera connector (6-pin) and the

Driver’s

where along driver’s center line

 

window heater connector (2-pin) of the IR camera

of sight and must be parallel to

 

harness.

Center line

 

lateral axis of vehicle

 

of Sight

3.

Remove the IR camera and IR camera harness from

 

 

 

 

 

 

the IR camera bracket. The IR camera harness should

 

 

 

be tied to the bracket with a cable tie. Cut the tie to

 

 

 

remove the harness.

 

 

4.

Loosen and remove the four 5/16 in. bolts from the IR

 

 

 

camera bracket.

 

 

5.

Remove the old IR camera bracket.

 

 

6.

Place the new IR camera bracket in the same location

 

 

 

as the old.

 

 

7.

Insert the four 5/16 in. bolts through the mounting

Lateral

 

 

bracket and new IR camera bracket into the threaded

 

 

inserts, and hand-tighten.

Axis of

 

 

 

 

 

Vehicle

 

8.

Replace the camera shroud.

FIGURE 20 - MOUNTING BRACKET AND LATERAL AXIS OF

Attach the IR camera harness

VEHICLE

 

7. Verify that the mounting bracket is level. If it is not, use

9.

Pull the IR camera harness through the opening

 

between the IR camera bracket and mounting bracket.

the shims included in the mounting bracket kit.

10.

Plug the 2-pin connector of the IR camera harness

8. Apply sealant between all contact areas (between

 

into the window heater. Refer to Figure 21.

the roof and the shims, between each shim, between

11.

Plug the 6-pin connector of the IR camera harness

the shims and the bracket, and between the bracket

 

into the IR camera connection. Refer to Figure 21.

and stud plates).

 

 

 

12.

Loosely install the harness cable tie around the

9. Install the stud plates on both sides of the replacement

 

harness.

mounting bracket.

 

 

 

 

 

10. From inside the cab, tighten all mounting hardware to

 

Cable Tie

90-100 in-lbs.

 

 

 

 

 

11.Insert the four 5/16 in. bolts through the mounting bracket into the new IR camera bracket and hand tighten. Allow enough mobility for adjustments to be made during the aiming procedure.

12.Reconnect the 2-pin and 6-pin harnesses.

13.Aim and adjust the IR camera. Refer to Aiming the IR Camera on Pages 21-22.

IR CAMERA BRACKET REPLACEMENT

6-pin connector

The new IR camera bracket will have factory-installed

2-pin connector

aiming adjusters and standoff base/pivot assembly.

 

1. Remove the camera shroud, if equipped. Unlock

FIGURE 21 - CONNECTING THE CAMERA HARNESSES

 

the IR camera by turning the two IR camera

 

aiming adjusters and the IR camera standoff

 

1/4 turn counterclockwise using the adjuster tool.

 

11

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Contents SD-19-5160 Table of Contents Components Safe Maintenance PracticesIntroduction CB Style Mounting KIT Piece no IR Camera Bracket KIT Piece no IncludesCB Style Dashboard CB Style Overhead Friction Hinge Mounting KIT Piece noDisplay Harness CB Mounts Harness KIT Piece noRED IR CAMERA/ Display Combination Aiming Adjuster ToolReplacement Kits Operating Input Voltage Power and Ground Power InputsElectrical System Servicing the Xvision SystemAttach the IR camera harness IR Camera Bracket ReplacementReplacing IR Camera IR CameraAttach the IR camera to the IR camera bracket MaintainingAiming Adjuster Replacement KIT Components Replacing the Aiming AdjustersReplacing IR Camera WindowBezel Heater Assembly and Retaining Plug IR Camera Window Heater ReplacementMaintaining the Fold Mirror DisplayMaintaining the Combiner Mirror Replacing the Combiner MirrorBase Plate 8-32 Mounting Display Bracket Replacement CB Style Mount DashboardFriction Hinge Mount Visor Harness ReplacementDisplay Replacement CB Style Mount Dashboard and/or OverheadHeat Shrinkable Shroud Assembly Jumper Harness Display HarnessVehicle Harness Aiming the IR Camera Horizontal Aiming and AdjustingVertical Aiming Adjuster Vertical Aiming and AdjustingPage Figures 8 & 9 on TroubleshootingSituation Possible Solutions Page