BENDIX BW2212 manual Replacement Kits

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Parts/kits listed are now obsolete and are no longer serviceable through Bendix.

REPLACEMENT KITS

The following five kits contain replacement parts for the Bendix® XVision® Night Vision System. Each of the replacement kits can be ordered through Bendix.

For instructions on installing replacement parts, see the appropriate section of Servicing the XVision System, beginning on Page 10.

AIMING ADJUSTER REPLACEMENT KIT (PIECE NO. 5010079)

The IR camera bracket can only be ordered as a component of the IR camera bracket kit. However, the components that attach to the IR camera bracket to aim and adjust the IR camera can each be ordered in the aiming adjuster replacement kit . The kit includes the items below.

Standoff pivot assembly (QTY 1) – fastens to the IR camera standoff base with a maximum torque of 16 in-lbs.

Standoff base (QTY 1) – fastens to the IR camera bracket with #10 Plastite® Hex® flange head screw and lockwasher with a maximum torque of 18-20 in-lbs.

Aiming adjusters (QTY 2) – latch the IR camera into position on the IR camera bracket and allow the IR camera forward Field of Vision (FOV) to be adjusted horizontally and/or vertically. The adjustment screw head(s) accommodate an E8 external Torx® or a T15 internal Torx® tool. (The aiming adjusters are fastened to the IR camera bracket and torqued to 18 in-lbs. with four #8-32 Hex®/Torx® screws.)

Aiming

Adjusters #8-32

Hex®/ Torx® (18 in-lbs.)

Standoff

 

#10 Plastite® Hex®

 

Base

flange with lock

 

 

 

 

washer

 

 

(18-20 in-lbs.)

 

 

Standoff Pivot

 

 

Assembly

 

 

(16 in-lbs.)

FIGURE 15 - AIMING ADJUSTER REPLACEMENT KIT

WINDOW REPLACEMENT KIT (PIECE NO. 5010192)

The window replacement kit includes one replacement IR camera window, o-ring and locking pin. See Figure 16.

HEATER REPLACEMENT KIT (PIECE NO. 5010193)

The heater replacement kit includes one replacement IR camera heater and locking pin. See Figure 16.

Camera Camera

Window Heater

O-ring

Locking

Pin

 

IR Camera

 

FIGURE 16 - IR CAMERA AND CAMERA HEATER

COMBINER MIRROR REPLACEMENT KIT (PIECE NO. 5010190)

The combiner mirror replacement kit includes one replacement combiner. See Figures 17 & 28.

FOLD MIRROR REPLACEMENT KIT (PIECE NO. 5010189)

The fold mirror replacement kit contains one replacement fold mirror. See Figures 17 & 29.

Combiner

Fold Mirror

FIGURE 17 - COMBINER AND FOLD MIRROR

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Contents SD-19-5160 Table of Contents Safe Maintenance Practices IntroductionComponents CB Style Mounting KIT Piece no IR Camera Bracket KIT Piece no IncludesCB Style Dashboard CB Style Overhead Friction Hinge Mounting KIT Piece noDisplay Harness CB Mounts Harness KIT Piece noRED IR CAMERA/ Display Combination Aiming Adjuster ToolReplacement Kits Electrical System Power and Ground Power InputsServicing the Xvision System Operating Input VoltageAttach the IR camera harness IR Camera Bracket ReplacementAttach the IR camera to the IR camera bracket IR CameraMaintaining Replacing IR CameraAiming Adjuster Replacement KIT Components Replacing the Aiming AdjustersReplacing IR Camera WindowBezel Heater Assembly and Retaining Plug IR Camera Window Heater ReplacementMaintaining the Combiner Mirror DisplayReplacing the Combiner Mirror Maintaining the Fold MirrorBase Plate 8-32 Mounting Display Bracket Replacement CB Style Mount DashboardDisplay Replacement Harness ReplacementCB Style Mount Dashboard and/or Overhead Friction Hinge Mount VisorHeat Shrinkable Shroud Assembly Display Harness Vehicle HarnessJumper Harness Aiming the IR Camera Horizontal Aiming and AdjustingVertical Aiming Adjuster Vertical Aiming and AdjustingPage Figures 8 & 9 on TroubleshootingSituation Possible Solutions Page