BENDIX BW2212 manual Replacing the Aiming Adjusters, Aiming Adjuster Replacement KIT Components

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Parts/kits listed are now obsolete and are no longer serviceable through Bendix.

Replacing the Aiming Adjusters

1.Unlock the IR camera by turning the two IR camera aiming adjusters and the IR camera standoff 1/4 turn counterclockwise.

2.Remove the IR camera from the IR camera bracket to get easier access to the connectors.

3.Disconnect the 6-pin IR camera connector and the 2-pin window heater connector of the IR camera harness from the IR camera. Cut the cable tie to allow access. Refer to Figure 24.

Cable Tie

6-pin connector

2-pin connector

FIGURE 24 - CONNECTING THE CAMERA HARNESSES

4.Remove the #8-32 Hex®/Torx® screws from the damaged aiming adjuster(s). Refer to Figure 25.

5.Remove the Plastite® Hex® flange head screw and #10 lock washer from the damaged standoff pivot assembly.

6.Replace the damaged parts with the new aiming adjusters and standoff pivot assembly that were received with the service kit (piece no. 5010079).

NOTE: The IR camera bracket can only be ordered as a component of the IR camera bracket kit. However, the components that attach to the IR camera bracket to aim and adjust the IR camera can each be ordered in the aiming adjuster replacement kit. The kit includes the items below.

Standoff pivot assembly (QTY 1) – fastens to the IR camera standoff base with a maximum torque of 16 in-lbs.

Standoff base (QTY 1) – fastens to the IR camera bracket with #10 Plastite® Hex® flange head screw and lockwasher with a maximum torque of 18-20 in-lbs.

Aiming adjusters (QTY 2) – latch the IR camera into position on the IR camera bracket and allow the IR camera forward FOV to be adjusted horizontally and/or vertically. The adjustment screw head(s) accommodate an E8 external Torx® or a T15 internal Torx® tool. (The aiming adjusters are fastened to the IR camera bracket and torqued to 18 in-lbs. with four #8-32 Hex®/Torx® screws.

7.Install the new aiming adjuster(s) using the #8-32 Hex®/Torx® screws. Torque the screws to 18 in-lbs.

8.Install the new standoff pivot assembly using the #10 lock washer and Plastite® Hex® flange head screw. Torque the screw to 16 in-lbs.

Aiming Adjusters

Standoff Base

#8-32

Hex®/ Torx® (18 in-lbs.)

#10 Plastite® Hex® flange with lock washer

(18-20 in-lbs.)

Standoff Pivot Assembly

(16 in-lbs.)

FIGURE 25 - AIMING ADJUSTER REPLACEMENT KIT COMPONENTS

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Contents SD-19-5160 Table of Contents Introduction Safe Maintenance PracticesComponents CB Style Mounting KIT Piece no IR Camera Bracket KIT Piece no IncludesCB Style Dashboard CB Style Overhead Friction Hinge Mounting KIT Piece noDisplay Harness CB Mounts Harness KIT Piece noRED IR CAMERA/ Display Combination Aiming Adjuster ToolReplacement Kits Electrical System Power and Ground Power InputsServicing the Xvision System Operating Input VoltageAttach the IR camera harness IR Camera Bracket ReplacementAttach the IR camera to the IR camera bracket IR CameraMaintaining Replacing IR CameraAiming Adjuster Replacement KIT Components Replacing the Aiming AdjustersReplacing IR Camera WindowBezel Heater Assembly and Retaining Plug IR Camera Window Heater ReplacementMaintaining the Combiner Mirror DisplayReplacing the Combiner Mirror Maintaining the Fold MirrorBase Plate 8-32 Mounting Display Bracket Replacement CB Style Mount DashboardDisplay Replacement Harness ReplacementCB Style Mount Dashboard and/or Overhead Friction Hinge Mount VisorHeat Shrinkable Shroud Assembly Vehicle Harness Display HarnessJumper Harness Aiming the IR Camera Horizontal Aiming and AdjustingVertical Aiming Adjuster Vertical Aiming and AdjustingPage Figures 8 & 9 on TroubleshootingSituation Possible Solutions Page