BENDIX BW2212 manual Safe Maintenance Practices, Introduction, Components

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SAFE MAINTENANCE PRACTICES

WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO AVOID PERSONAL INJURY OR DEATH:

When working on or around a vehicle, the following general precautions should be observed at all times.

1.Park the vehicle on a level surface, apply the parking brakes, and always block the wheels. Always wear safety glasses.

2.Stop the engine and remove ignition key when working under or around the vehicle. When working in the engine compartment, the engine should be shut off and the ignition key should be removed. Where circumstances require that the engine be in operation, EXTREME CAUTION should be used to prevent personal injury resulting from contact with moving, rotating, leaking, heated or electrically charged components.

3.Do not attempt to install, remove, disassemble or assemble a component until you have read and thoroughly understand the recommended procedures. Use only the proper tools and observe all precautions pertaining to use of those tools.

4.If the work is being performed on the vehicle’s air brake system, or any auxiliary pressurized air systems, make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle. If the vehicle is equipped with a Bendix® AD-IS®air dryer system or a dryer reservoir module, be sure to drain the purge reservoir.

5.Following the vehicle manufacturer’s recommended procedures, deactivate the electrical system in a manner that safely removes all electrical power from the vehicle.

6.Never exceed manufacturer’s recommended pressures.

7.Never connect or disconnect a hose or line containing pressure; it may whip. Never remove a component or plug unless you are certain all system pressure has been depleted.

8.Use only genuine Bendix® brand replacement parts, components and kits. Replacement hardware, tubing, hose, fittings, etc. must be of equivalent size, type and strength as original equipment and be designed specifically for such applications and systems.

9.Components with stripped threads or damaged parts should be replaced rather than repaired. Do not attempt repairs requiring machining or welding unless specifically stated and approved by the vehicle and component manufacturer.

10.Prior to returning the vehicle to service, make certain all components and systems are restored to their proper operating condition.

11.For vehicles with Automatic Traction Control (ATC), the ATC function must be disabled (ATC indicator lamp should be ON) prior to performing any vehicle maintenance where one or more wheels on a drive axle are lifted off the ground and moving.

INTRODUCTION

The Bendix® XVision® Night Vision system is an infrared (IR) vision system for heavy vehicles. The system increases a driver’s night visibility three to five times beyond the normal range of vehicle headlights, allowing earlier detection of hazards.

The system features an IR camera that detects electromagnetic energy in the 7-14 micron wavelength region and outputs a real-time monochrome video signal on a display. Objects emit radiation in this wavelength region, known as LWIR, which is proportional to temperature. The resulting video output is a thermal map of the forward road scene, where hotter objects appear brighter than cooler objects.

COMPONENTS

The XVision System (Piece No. 5010086) consists of the following six components, described on pages 3-7:

IR Camera Bracket Kit (Piece No. 5010078)

CB Style Mounting Kit (Piece No. 5010081)

Friction Hinge Mounting Kit (Piece No. 5010082)

Harness Kit (Piece No. 5010083)

Aiming Adjuster Tool

IR Camera/Display Combination

Parts/kits listed are now obsolete and are no longer serviceable through Bendix.

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Contents SD-19-5160 Table of Contents Safe Maintenance Practices IntroductionComponents CB Style Mounting KIT Piece no IR Camera Bracket KIT Piece no IncludesCB Style Dashboard CB Style Overhead Friction Hinge Mounting KIT Piece noDisplay Harness CB Mounts Harness KIT Piece noRED IR CAMERA/ Display Combination Aiming Adjuster ToolReplacement Kits Operating Input Voltage Power and Ground Power InputsElectrical System Servicing the Xvision SystemAttach the IR camera harness IR Camera Bracket ReplacementReplacing IR Camera IR CameraAttach the IR camera to the IR camera bracket MaintainingAiming Adjuster Replacement KIT Components Replacing the Aiming AdjustersReplacing IR Camera WindowBezel Heater Assembly and Retaining Plug IR Camera Window Heater ReplacementMaintaining the Fold Mirror DisplayMaintaining the Combiner Mirror Replacing the Combiner MirrorBase Plate 8-32 Mounting Display Bracket Replacement CB Style Mount DashboardFriction Hinge Mount Visor Harness ReplacementDisplay Replacement CB Style Mount Dashboard and/or OverheadHeat Shrinkable Shroud Assembly Display Harness Vehicle HarnessJumper Harness Aiming the IR Camera Horizontal Aiming and AdjustingVertical Aiming Adjuster Vertical Aiming and AdjustingPage Figures 8 & 9 on TroubleshootingSituation Possible Solutions Page