Lenox P506640-01 installation instructions 2CONNECT Gauges and Equipment for Flushing Procedure

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C Disconnect the equalizer line from the check expansion valve equalizer line fitting on the vapor line.
D Remove the vapor line sensing bulb.
E Disconnect the liquid line from the check expansion valve at the liquid line assembly.
F Disconnect the check expansion valve from the liquid line orifice housing. Take care not to twist or damage distributor tubes during this process.
G Remove and discard check expansion valve and the two Teflon® rings.
B Remove any shipping clamps holding the liquid line and distributor assembly.

Indoor Refrigerant Metering Device Removal and Flushing Line Set and Indoor Coil

Flushing is only required when the existing system used HCFC−22 refrigerant. If the existing system used HFC−410a, then remove the original indoor coil metering device and proceed to Installing New Indoor Metering Device on page 15.

TYPICAL EXISTING FIXED ORIFICE

TYPICAL EXISTING EXPANSION VALVE REMOVAL

REMOVAL PROCEDURE (UNCASED

OR 1BPROCEDURE (UNCASED COIL SHOWN)

1A COIL SHOWN)

 

 

STUB END

 

DISTRIBUTOR TUBES

TWO PIECE PATCH PLATE

LIQUID LINE

CHECK

(UNCASED COIL ONLY)

 

ORIFICE

EXPANSION

LIQUID LINE ORIFICE HOUSING

 

DISTRIBUTOR

HOUSING

VALVE

 

 

 

TEFLON® RING

TUBES

 

TEFLON®

 

 

RING

FIXED ORIFICE

 

 

 

BRASS NUT

DISTRIBUTOR ASSEMBLY

REMOVE AND DISCARD

WHITE TEFLON® SEAL

(IF PRESENT) LIQUID LINE ASSEMBLY (INCLUDES STRAINER)

AOn fully cased coils, remove the coil access and plumbing panels.

BRemove any shipping clamps holding the liquid line and distributor as- sembly.

CUsing two wrenches, disconnect liquid line from liquid line orifice hous- ing. Take care not to twist or damage distributor tubes during this pro- cess.

TEFLON®

RINGSENSING

LINE

DISTRIBUTOR EQUALIZER

ASSEMBLY LINE

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

MALE EQUALIZER

 

 

LINE FITTING

VAPOR

 

 

LIQUID

SENSING BULB

LINE

LINE

 

 

 

D Remove and discard fixed orifice, valve stem assembly if present and A On fully cased coils, remove the coil access and plumbing panels. Teflon® washer as illustrated above.

E Use a field−provided fitting to temporary reconnect the liquid line to the indoor unit’s liquid line orifice housing.

2CONNECT GAUGES AND EQUIPMENT FOR FLUSHING PROCEDURE

INVERTED HCFC−22

GAUGE

CYLINDER CONTAINS

MANIFOLD

CLEAN HCFC−22 TO BE

 

A USED FOR FLUSHING.

 

1

LOW

HIGH

VAPOR LINE

NEW

SERVICE VALVE

OUTDOOR

 

UNIT

OPENED CLOSED

EXISTING

INDOOR

UNITB

LIQUID LINE SERVICE

VALVE

RECOVERY

 

CYLINDER

TANK

 

RETURN

 

VAPOR LIQUID

C

DISCHARGE

D

 

 

INLET

 

 

 

 

 

 

RECOVERY MACHINE

HUse a field−provided fitting to temporary reconnect the liquid line to the indoor unit’s liquid line orifice housing.

3FLUSHING LINE SET

The line set and indoor unit coil must be flushed with at least the same amount of clean refrigerant that previously charged the system. Check the charge in the flushing cylinder before proceeding.

ASet the recovery machine for liquid recovery and start the recovery machine. Open the gauge set valves to allow the recovery machine to pull a vacuum on the existing system line set and indoor unit coil.

BInvert the cylinder of clean HCFC−22 and open its valve to allow liquid refrigerant to flow into the system through the vapor line valve. Allow the refrigerant to pass from the cylinder and through the line set and the indoor unit coil before it enters the recovery machine.

AInverted HCFC−22 cylinder with clean refrigerant to the vapor service valve.

BHCFC−22 gauge set (low side) to the liquid line valve.

CHCFC−22 gauge set center port to inlet on the recovery machine with an empty recovery tank to the gauge set.

DConnect recovery tank to recovery machines per machine instructions.

CAfter all of the liquid refrigerant has been recovered, switch the recovery machine to vapor recovery so that all of the HCFC−22 vapor is recovered. Allow the recovery machine to pull down to 0 the system.

DClose the valve on the inverted HCFC−22 drum and the gauge set valves. Pump the remaining refrigerant out of the recovery machine and turn the machine off.

Figure 10. Removing Indoor Refrigerate Metering Device and Flushing Procedures

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Contents General Table of ContentsShipping and Packing List Side View Unit Dimensions − inches mmModel Number Identification XP16−024 Base Section XP16 Base with LegsDetail a Typical Unit Parts ArrangementCaps and Fasteners Torque Requirements Using Manifold Gauge SET Operating Gauge Set and Service ValvesOperating Service Valves To Access Service Port Operating Ball−Type Service Valve3RECOVERING Refrigerant Recovering Refrigerant from Existing System1DISCONNECT Power Method Method 2 LimitationsNew Outdoor Unit Placement Detail a Outside Unit Placement Placement, Slab Mounting and Stabilizing UnitLouvered Panel Removal Removing and Installing PanelsLouvered Panel Installation Line Set Requirements NEW or Replacement Line SET InstallationUsing Existing Line SET Adding Polyol Ester OIL RequirementsRefrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections Brazing Procedures 1CUT and Debur6BRAZE Line SET Wrap Service ValvesFlow Nitrogen 7PREPARATION for Next Step2CONNECT Gauges and Equipment for Flushing Procedure Sensing Bulb Installation Installing New Indoor Metering DeviceIndoor Expansion Valve Installation Equalizer Line InstallationTest for Leaks Evacuating Line Set and Indoor Coil S S SElectrical Connections Size Circuit and Install Disconnect2INSTALL Thermostat 24VAC Transformer4HIGH Voltage Power Supply Connections LOW Voltage ConnectionsTypical Field Wiring Typical Unit Wiring Diagram −024, −036 and −048 Only Typical Unit Wiring Diagram −060 Only Unit Start−Up Unit START−UPCalculating System Charge for Outdoor Unit Void of Charge Leak CHECK, Repair and EvacuateConnect Manifold Gauge SET and Weigh in Charge Connections for Optimizing System Charge Indoor UnitOptimizing System Refrigerant Charge Optimizing ProcedureAdjusting Indoor Airflow SCº = SATºLIQº XP16−060−230 XP16−036−230XP16−048−230 Temperature Pressures Normal Operating PressuresSystem Operation Unit ComponentsTest DelayDS2 Green LED FAN TWO Connectors 24VACSlow Demand Defrost Control A108 Diagnostic LedsDS2 DS1 OFFSECOND−STAGE Operation Emergency Heat Amber Light Defrost Control CONNECTIONS, Jumpers Settings and FeaturesDefrost System Defrost System OverviewDefrost Cycle Actuation Compressor Delay Mode P5Operational Mode Overview Defrost Demand Mode Thirty 30 Minute TimeTemperature Mode TIME/TEMPERATURE Mode HOW did Defrost TERMINATE?Degrees Resistance Fahrenheit 136.3 2680 High Discharge Sensor RT28 Temperature / Resistance Range Test Pin P1 Functions S STwo−Stage Modulation Compressors Checks MaintenanceProcedure Tools RequiredHomeowner Outdoor Unit FAN Motor TemperatureCompressor PressuresStart UP Checks Cooling ModeXP16 Start−Up and Performance