Lenox Elite Series XP16 Units Heat Pumps, P506640-01 installation instructions Satº, Liqº, Scº =

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OPTIMIZE CHARGE USING SUBCOOLING METHOD

USE

COOLING

MODE

60ºF

(15ºC)

USE

HEATING

MODE

1.Check liquid and vapor line pressures. Compare pressures with either second−stage heat or cooling mode normal operating pressures listed in table 7. Table 7 is a general guide and expect minor pressures variations. Significant pressure differences may indicate improper charge or other system problem.

2.Decide whether to use cooling or heating mode based on current outdoor ambient temperature:

AUse COOLING MODE when:

S Outdoor ambient temperature is 60°F (15.5°C) and above.

S Indoor return air temperature range is between 70 to 80°F (21−27°C). This temperature range is what the target subcooling values are base upon in tables 3 through 6.

If indoor return air temperature is not within reference range, set thermostat to cooling mode and a setpoint of 68ºF (20ºC). This should place the outdoor unit into second−stage (high−capacity) cooling mode. When operating and temperature pressures have stabilized, continue to step 3.

BUse HEATING MODE when:

S Outdoor ambient temperature is 59°F (15.0°C) and below.

S Indoor return air temperature range is between 65−75°F (18−24°C). This temperature range is what the target subcooling values are base upon in tables 3 through 6.

If indoor return air temperature is not within reference range, set thermostat to heating mode and a setpoint of 77ºF (25ºC). This should place the outdoor unit into second−stage (high−capacity) heating mode. When operating and temperature pressures have stabilized, continue to step 3.

3.Read the liquid line pressure; then find its corresponding temperature pressure listed in table 8 and record it in the SATº space to the left.

4.Read the liquid line temperature; record in the LIQº space to the left.

SATº

5.Subtract LIQº temperature from SATº temperature to determine subcooling; record it in SCº space to the left..

LIQº –

6. Compare SCº results with tables 3 through 6 (either Heating or Cooling mode column), also consider any additional charge required for line set lengths longer than

SCº =

15 feet and/or unit matched component combinations (Add Charge column).

7.If subcooling value is:

A GREATER than shown for the applicable unit match component, REMOVE refrigerant;

B LESS than shown for the applicable unit match component, ADD refrigerant.

8.If refrigerant is added or removed, repeat steps 3 through 6 to verify charge.

9.Close all manifold gauge set valves and disconnect gauge set from outdoor unit.

10.Replace the stem and service port caps and tighten as specified in Operating Service Valves on page 2.

11.Recheck voltage while the unit is running. Power must be within range shown on the nameplate.

Figure 24. Using HFC−410A Subcooling Method tage (High Capacity)

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XP16 SERIES

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Contents Table of Contents Shipping and Packing ListGeneral XP16−024 Base Section XP16 Base with Legs Unit Dimensions − inches mmModel Number Identification Side ViewTypical Unit Parts Arrangement Caps and Fasteners Torque RequirementsDetail a To Access Service Port Operating Ball−Type Service Valve Operating Gauge Set and Service ValvesOperating Service Valves Using Manifold Gauge SETMethod Method 2 Limitations Recovering Refrigerant from Existing System1DISCONNECT Power 3RECOVERING RefrigerantNew Outdoor Unit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementRemoving and Installing Panels Louvered Panel InstallationLouvered Panel Removal Adding Polyol Ester OIL Requirements NEW or Replacement Line SET InstallationUsing Existing Line SET Line Set RequirementsRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 1CUT and Debur Brazing Procedures7PREPARATION for Next Step Wrap Service ValvesFlow Nitrogen 6BRAZE Line SET2CONNECT Gauges and Equipment for Flushing Procedure Equalizer Line Installation Installing New Indoor Metering DeviceIndoor Expansion Valve Installation Sensing Bulb InstallationTest for Leaks S S S Evacuating Line Set and Indoor Coil24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat Electrical ConnectionsLOW Voltage Connections 4HIGH Voltage Power Supply ConnectionsTypical Field Wiring Typical Unit Wiring Diagram −024, −036 and −048 Only Typical Unit Wiring Diagram −060 Only Unit START−UP Unit Start−UpLeak CHECK, Repair and Evacuate Connect Manifold Gauge SET and Weigh in ChargeCalculating System Charge for Outdoor Unit Void of Charge Indoor Unit Connections for Optimizing System ChargeOptimizing Procedure Adjusting Indoor AirflowOptimizing System Refrigerant Charge SATº LIQºSCº = XP16−036−230 XP16−048−230XP16−060−230 Normal Operating Pressures Temperature PressuresUnit Components System Operation24VAC DelayDS2 Green LED FAN TWO Connectors TestOFF Demand Defrost Control A108 Diagnostic LedsDS2 DS1 SlowSECOND−STAGE Operation Defrost System Overview Defrost Control CONNECTIONS, Jumpers Settings and FeaturesDefrost System Emergency Heat Amber LightCompressor Delay Mode P5 Operational Mode OverviewDefrost Cycle Actuation HOW did Defrost TERMINATE? Demand Mode Thirty 30 Minute TimeTemperature Mode TIME/TEMPERATURE Mode DefrostDegrees Resistance Fahrenheit 136.3 2680 High Discharge Sensor RT28 Temperature / Resistance Range S S Test Pin P1 FunctionsTools Required MaintenanceProcedure Two−Stage Modulation Compressors ChecksHomeowner Pressures TemperatureCompressor Outdoor Unit FAN MotorCooling Mode XP16 Start−Up and PerformanceStart UP Checks