Lenox Elite Series XP16 Units Heat Pumps, P506640-01 Evacuating Line Set and Indoor Coil, S S S

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1/6 TURN

Evacuating Line Set and Indoor Coil

Evacuating the system of non−condensables is critical for proper operation of the unit. Non−condensables are defined as any gas that will not condense under temperatures and pressures present during operation of an air conditioning system. Non−condensables and water suction combine with refrigerant to produce substances that corrode copper piping and compressor parts.

CONNECT GAUGE SET

1NOTEA Connect low side of manifold gauge set with 1/4 SAE in−line tee to vapor line service valve

B Connect high side of manifold gauge

 

 

set to liquid line service valve

OUTDOOR

C

Connect

micron

gauge

available

UNIT

A

 

connector on the 1/4 SAE in−line tee.

D Connect

the vacuum pump (with

 

 

vacuum gauge) to the center port of the

 

 

manifold gauge set. The center port

 

A34000 1/4 SAE TEE WITH SWIVEL COUPLER

500

LOW HIGH

MANIFOLD

GAUGE SET

line will be used later for both the

 

HFC−410A and nitrogen containers.

 

NITROGEN

 

HFC−410A

B

 

VACUUM PUMP

 

C MICRON

GAUGE

TO VAPOR

SERVICE VALVE

TO LIQUID LINE

SERVICE VALVE

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVACUATE THE SYSTEM

RECOMMEND

A Open both manifold valves and start the vacuum pump.

MINIMUM 3/8" HOSE

 

 

2 B Evacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).

 

NOTE

 

 

 

 

 

 

 

ure

 

indicates a relatively large leak. If this occurs, repeat the leak testing procedure.

 

 

 

NOTE

absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of

pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

CWhen the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

S S S S S

Close manifold gauge valves

Close valve on vacuum pump and turn off vacuum pump

Disconnect manifold gauge center port hose from vacuum pump

Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.

Open manifold gauge valves to break the vacuum in the line set and indoor unit.

SClose manifold gauge valves.

DShut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the dry nitrogen from the line set and indoor unit.

EReconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20−minute period after shutting off the vacuum pump and closing the manifold gauge valves.

FWhen the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an upright cylinder of HFC−410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit.

G Perform the following:

S

Close manifold gauge valves.

 

 

 

 

11

12

1

S

Shut off HFC−410A cylinder.

10

 

 

2

S

 

 

 

Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core

9

 

 

3

 

 

 

tool while maintaining a positive system pressure.

8

 

 

4

S

Replace stem caps and secure finger tight, then tighten an additional one−sixth (1/6) of a turn as illustrated.

7

6

5

 

 

Figure 13. Evacuating Line Set and Indoor Coil

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XP16 SERIES

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Contents General Table of ContentsShipping and Packing List Model Number Identification Unit Dimensions − inches mmSide View XP16−024 Base Section XP16 Base with LegsDetail a Typical Unit Parts ArrangementCaps and Fasteners Torque Requirements Operating Service Valves Operating Gauge Set and Service ValvesUsing Manifold Gauge SET To Access Service Port Operating Ball−Type Service Valve1DISCONNECT Power Recovering Refrigerant from Existing System3RECOVERING Refrigerant Method Method 2 LimitationsNew Outdoor Unit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementLouvered Panel Removal Removing and Installing PanelsLouvered Panel Installation Using Existing Line SET NEW or Replacement Line SET InstallationLine Set Requirements Adding Polyol Ester OIL RequirementsRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 1CUT and Debur Brazing ProceduresFlow Nitrogen Wrap Service Valves6BRAZE Line SET 7PREPARATION for Next Step2CONNECT Gauges and Equipment for Flushing Procedure Indoor Expansion Valve Installation Installing New Indoor Metering DeviceSensing Bulb Installation Equalizer Line InstallationTest for Leaks S S S Evacuating Line Set and Indoor Coil2INSTALL Thermostat Size Circuit and Install DisconnectElectrical Connections 24VAC TransformerLOW Voltage Connections 4HIGH Voltage Power Supply ConnectionsTypical Field Wiring Typical Unit Wiring Diagram −024, −036 and −048 Only Typical Unit Wiring Diagram −060 Only Unit START−UP Unit Start−UpCalculating System Charge for Outdoor Unit Void of Charge Leak CHECK, Repair and EvacuateConnect Manifold Gauge SET and Weigh in Charge Indoor Unit Connections for Optimizing System ChargeOptimizing System Refrigerant Charge Optimizing ProcedureAdjusting Indoor Airflow SCº = SATºLIQº XP16−060−230 XP16−036−230XP16−048−230 Normal Operating Pressures Temperature PressuresUnit Components System OperationDS2 Green LED FAN TWO Connectors DelayTest 24VACDS2 DS1 Demand Defrost Control A108 Diagnostic LedsSlow OFFSECOND−STAGE Operation Defrost System Defrost Control CONNECTIONS, Jumpers Settings and FeaturesEmergency Heat Amber Light Defrost System OverviewDefrost Cycle Actuation Compressor Delay Mode P5Operational Mode Overview Temperature Mode TIME/TEMPERATURE Mode Demand Mode Thirty 30 Minute TimeDefrost HOW did Defrost TERMINATE?Degrees Resistance Fahrenheit 136.3 2680 High Discharge Sensor RT28 Temperature / Resistance Range S S Test Pin P1 FunctionsProcedure MaintenanceTwo−Stage Modulation Compressors Checks Tools RequiredHomeowner Compressor TemperatureOutdoor Unit FAN Motor PressuresStart UP Checks Cooling ModeXP16 Start−Up and Performance