Lenox Elite Series XP16 Units Heat Pumps, P506640-01 Unit Start−Up, Unit START−UP

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Figure 18. Typical Factory Wiring Diagram (No Field Modifications)

Unit Start−Up

have consulted with the power company and the voltage condition has been corrected.

IMPORTANT

If unit is equipped with a crankcase heater, it should be energized 24 hours before unit start−up to prevent compressor damage as a result of slugging.

UNIT START−UP

1.Rotate fan to check for binding.

2.Inspect all factory− and field−installed wiring for loose connections.

3.Verify that the manifold gauge set is connected as illustrated in figure 21. Use a temperature sensor positioned near the liquid line service port as illustrated in figure 21 which will be required later when using the subcooling method for optimizing the system refrigerant charge.

4.Replace the stem caps and tighten to the value listed in table 1.

5.Check voltage supply at the disconnect switch. The voltage must be within the range listed on the unit’s nameplate. If not, do not start the equipment until you

6.Open both the liquid and vapor line service valves to release the refrigerant charge contained in outdoor unit into the system.

7.Use figure 19 to determine next step in system preparation.

OPEN BOTH VAPOR AND LIQUID SERVICE

 

VALVE STEMS TO RELEASE

REFRIGERANT FROM OUTDOOR UNIT TO

 

SYSTEM.

NO

PRESENT

YES

 

 

GO TO SERVICE AND WEIGH

 

IN REFRIGERANT CHARGE

GO TO OPTIMIZING SYSTEM

FOR OUTDOOR UNITS

REFRIGERANT CHARGE ON

DELIVERED VOID OF CHARGE

PAGE 26.

ON PAGE 24.

 

Figure 19. Outdoor Unit Factory Charge

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XP16 SERIES

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Contents General Table of ContentsShipping and Packing List XP16−024 Base Section XP16 Base with Legs Unit Dimensions − inches mmModel Number Identification Side ViewDetail a Typical Unit Parts ArrangementCaps and Fasteners Torque Requirements To Access Service Port Operating Ball−Type Service Valve Operating Gauge Set and Service ValvesOperating Service Valves Using Manifold Gauge SETMethod Method 2 Limitations Recovering Refrigerant from Existing System1DISCONNECT Power 3RECOVERING RefrigerantNew Outdoor Unit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementLouvered Panel Removal Removing and Installing PanelsLouvered Panel Installation Adding Polyol Ester OIL Requirements NEW or Replacement Line SET InstallationUsing Existing Line SET Line Set RequirementsRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 1CUT and Debur Brazing Procedures7PREPARATION for Next Step Wrap Service ValvesFlow Nitrogen 6BRAZE Line SET2CONNECT Gauges and Equipment for Flushing Procedure Equalizer Line Installation Installing New Indoor Metering DeviceIndoor Expansion Valve Installation Sensing Bulb InstallationTest for Leaks S S S Evacuating Line Set and Indoor Coil24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat Electrical ConnectionsLOW Voltage Connections 4HIGH Voltage Power Supply ConnectionsTypical Field Wiring Typical Unit Wiring Diagram −024, −036 and −048 Only Typical Unit Wiring Diagram −060 Only Unit START−UP Unit Start−UpCalculating System Charge for Outdoor Unit Void of Charge Leak CHECK, Repair and EvacuateConnect Manifold Gauge SET and Weigh in Charge Indoor Unit Connections for Optimizing System ChargeOptimizing System Refrigerant Charge Optimizing ProcedureAdjusting Indoor Airflow SCº = SATºLIQº XP16−060−230 XP16−036−230XP16−048−230 Normal Operating Pressures Temperature PressuresUnit Components System Operation24VAC DelayDS2 Green LED FAN TWO Connectors TestOFF Demand Defrost Control A108 Diagnostic LedsDS2 DS1 SlowSECOND−STAGE Operation Defrost System Overview Defrost Control CONNECTIONS, Jumpers Settings and FeaturesDefrost System Emergency Heat Amber LightDefrost Cycle Actuation Compressor Delay Mode P5Operational Mode Overview HOW did Defrost TERMINATE? Demand Mode Thirty 30 Minute TimeTemperature Mode TIME/TEMPERATURE Mode DefrostDegrees Resistance Fahrenheit 136.3 2680 High Discharge Sensor RT28 Temperature / Resistance Range S S Test Pin P1 FunctionsTools Required MaintenanceProcedure Two−Stage Modulation Compressors ChecksHomeowner Pressures TemperatureCompressor Outdoor Unit FAN MotorStart UP Checks Cooling ModeXP16 Start−Up and Performance