Lenox P506640-01, Elite Series XP16 Units Heat Pumps installation instructions Test for Leaks

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Leak Test Line Set and Indoor Coil

IMPORTANT

Leak detector must be capable of sensing HFC refrigerant.

CONNECT GAUGE SET

A Connect an HFC−410A manifold gauge set high pressure hose to the

vapor valve service port.

LOW

NOTE , the high pressure hose is connected to the liquid

line port. However, connecting it to the vapor port better protects the manifold gauge set from high pressure damage.

BWith both manifold valves closed, connect the cylinder of HFC−410A

refrigerant to the center port of the manifold gauge set.

NOTE

HFC−410A container will be replaced by the nitrogen container.

B

HIGH

MANIFOLD GAUGE SET

OUTDOOR UNIT

A

TO VAPOR

SERVICE VALVE

NITROGEN

HFC−410A

Figure 12. Manifold Gauge Set Connections for Leak Testing

TEST FOR LEAKS

After the line set has been connected to the indoor and outdoor units, check the line set connections and indoor unit for leaks. Use the following procedure to test for leaks:

1.With both manifold valves closed, connect the cylinder of HFC−410A refrigerant to the center port of the manifold gauge set. Open the valve on the HFC−410A cylinder (vapor only).

2.Open the high pressure side of the manifold to allow HFC−410A into the line set and indoor unit. Weigh in a trace amount of HFC−410A. [A trace amount is a maximum of two ounces (57 g) refrigerant or three pounds (31 kPa) pressure]. Close the valve on the HFC−410A cylinder and the valve on the high pressure

side of the manifold gauge set. Disconnect the HFC−410A cylinder.

3.Connect a cylinder of dry nitrogen with a pressure regulating valve to the center port of the manifold gauge set.

4.Adjust dry nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit.

5.After a few minutes, open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector.

6.After leak testing disconnect gauges from service ports.

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Contents Shipping and Packing List Table of ContentsGeneral Unit Dimensions − inches mm Model Number IdentificationSide View XP16−024 Base Section XP16 Base with LegsCaps and Fasteners Torque Requirements Typical Unit Parts ArrangementDetail a Operating Gauge Set and Service Valves Operating Service ValvesUsing Manifold Gauge SET To Access Service Port Operating Ball−Type Service ValveRecovering Refrigerant from Existing System 1DISCONNECT Power3RECOVERING Refrigerant Method Method 2 LimitationsNew Outdoor Unit Placement Detail a Outside Unit Placement Placement, Slab Mounting and Stabilizing UnitLouvered Panel Installation Removing and Installing PanelsLouvered Panel Removal NEW or Replacement Line SET Installation Using Existing Line SETLine Set Requirements Adding Polyol Ester OIL RequirementsRefrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections Brazing Procedures 1CUT and DeburWrap Service Valves Flow Nitrogen6BRAZE Line SET 7PREPARATION for Next Step2CONNECT Gauges and Equipment for Flushing Procedure Installing New Indoor Metering Device Indoor Expansion Valve InstallationSensing Bulb Installation Equalizer Line InstallationTest for Leaks Evacuating Line Set and Indoor Coil S S SSize Circuit and Install Disconnect 2INSTALL ThermostatElectrical Connections 24VAC Transformer4HIGH Voltage Power Supply Connections LOW Voltage ConnectionsTypical Field Wiring Typical Unit Wiring Diagram −024, −036 and −048 Only Typical Unit Wiring Diagram −060 Only Unit Start−Up Unit START−UPConnect Manifold Gauge SET and Weigh in Charge Leak CHECK, Repair and EvacuateCalculating System Charge for Outdoor Unit Void of Charge Connections for Optimizing System Charge Indoor UnitAdjusting Indoor Airflow Optimizing ProcedureOptimizing System Refrigerant Charge LIQº SATºSCº = XP16−048−230 XP16−036−230XP16−060−230 Temperature Pressures Normal Operating PressuresSystem Operation Unit ComponentsDelay DS2 Green LED FAN TWO ConnectorsTest 24VACDemand Defrost Control A108 Diagnostic Leds DS2 DS1Slow OFFSECOND−STAGE Operation Defrost Control CONNECTIONS, Jumpers Settings and Features Defrost SystemEmergency Heat Amber Light Defrost System OverviewOperational Mode Overview Compressor Delay Mode P5Defrost Cycle Actuation Demand Mode Thirty 30 Minute Time Temperature Mode TIME/TEMPERATURE ModeDefrost HOW did Defrost TERMINATE?Degrees Resistance Fahrenheit 136.3 2680 High Discharge Sensor RT28 Temperature / Resistance Range Test Pin P1 Functions S SMaintenance ProcedureTwo−Stage Modulation Compressors Checks Tools RequiredHomeowner Temperature CompressorOutdoor Unit FAN Motor PressuresXP16 Start−Up and Performance Cooling ModeStart UP Checks