Lennox International Inc Gas Units, G61MP Series Units Integrated Control Board, Unit Start−Up

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Integrated Control Board

G61MP units are equipped with a two−stage integrated control. This control manages ignition timing and fan off delays based on selections made using the control DIP switches and jumpers. The control includes an internal watchguard feature which automatically resets the ignition control when it has been locked out. After one hour of con- tinuous thermostat demand for heat, the watchguard will break and remake thermostat demand to the furnace and automatically reset the control to relight the furnace.

DIP Switch Settings −− Figure 53

Switch 1 −− Thermostat Selection −− This unit may be used with either a single−stage or two−stage thermostat. The thermostat selection is made using a DIP switch which must be properly positioned for the particular application. The DIP switch is factory−positioned for use with a two− stage thermostat. If a single−stage thermostat is to be used, the DIP switch must be repositioned.

a − Select " for two−stage heating operation con- trolled by a two−stage heating thermostat (factory set- ting);

b − Select " for two−stage heating operation con- trolled by a single−stage heating thermostat. This set- ting provides a timed delay before second−stage heat is initiated.

Switch 2 −− Second Stage Delay (Used with Single− Stage Thermostat Only) −− This switch is used to deter- mine the second stage on delay when a single−stage ther- mostat is being used. The switch is factory−set in the OFF position, which provides a 10−minute delay before second− stage heat is initiated. If the switch is toggled to the ON position, it will provide a 15−minute delay before second− stage heat is initiated. This switch is only activated when the thermostat selector jumper is positioned for SINGLE− stage thermostat use.

Switches 3 and 4 −− Heating Blower−Off Delay −− The heating blower−on delay of 45 seconds is not adjustable. The heating blower−off delay (time that the blower operates after the heating demand has been satisfied) can be ad- justed by moving switches 3 and 4 on the integrated control board. The unit is shipped from the factory with a heating blower−off delay of 90 seconds. The heating blower off delay affects comfort and is adjustable to satisfy individual applications. Adjust the blower off delay to achieve a sup- ply air temperature between 90° and 110°F at the exact moment that the blower is de−energized. Longer off delay settings provide lower supply air temperatures; shorter set- tings provide higher supply air temperatures.Table 11 pro- vides the blower off timings that will result from different switch settings.

TABLE 11

Heating Blower−Off Delay Switch Settings

Blower Off Delay

Switch 3

Switch 4

(Seconds)

 

 

60

Off

On

90

Off

Off

120

On

Off

180

On

On

Switch 5 −− Cooling Blower−Off Delay −− The cooling blower−off delay (time that the blower operates after the cooling demand has been satisfied) can be adjusted by moving switch 5 on the integrated control board. The switch is factory−set in the OFF position, which provides a cooling blower−off delay of 45 seconds. If the switch is toggled to the ON position, it will provide a 2−second cool- ing blower−off delay

On−Board Jumper W951 −− Figure 53

On−board jumper W951, which connects terminals R and O on the integrated control board, must be cut when the fur- nace is installed in applications which include a heat pump unit and a thermostat which features dual fuel use. If the jumper is left intact, terminal

inating the HEAT MODE in the heat pump. On−Board Jumper W915 −− Figure 53

On−board jumper W915, which connects terminals Y1 and Y2 on the integrated control board, must be cut if two−stage cooling will be used. If the jumper is not cut the outdoor unit will operate in first−stage cooling only.

Unit Start−Up

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING

Do not use this furnace if any part has been under- water. A flood−damaged furnace is extremely dan- gerous. Attempts to use the furnace can result in fire or explosion. Immediately call a qualified ser- vice technician to inspect the furnace and to replace all gas controls, control system parts, and electrical parts that have been wet or to replace the furnace, if deemed necessary.

WARNING

Danger of explosion. Can cause injury or product or property damage. Should the gas supply fail to shut off or if overheating occurs, shut off the gas valve to the furnace before shutting off the electrical supply.

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Contents Installation Instructions Table of ContentsG61MP Unit Dimensions − inches mm TOP ViewFront View Side View TOP CAP Glass AssemblyG61MP Parts Arrangement Sight BlowerInstallation Safety InformationDirect Vent Installation NON−DIRECT Vent G61MP Gas FurnaceUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Installation − Setting Equipment Equipment operationEquipment in Confined Space − ALL AIR from Outside Side View Setting EquipmentFront View END ViewUpflow Applications Refer to Engineering Handbook for additional informationFront View Furnace FrontFurnace Locations Bottom Leveling Bolt Setting an Upflow UnitLeveling Bolt NON−COMBUSTIBLE Floor Opening SizeAdditive Base Floor Opening Size Side ViewBlower Access Panel Typical Horizontal Ceiling ApplicationINTAKE/EXHAUST Connection Support Frame Drain PAN Exhaust Pipe GAS Connector MIN Raised Platform Condensate Line Service PlatformIntake Pipe Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits and Corresponding Equivalencies Model DIAVent Piping Guidelines Minimum Vent Pipe Lengths Maximum Vent Pipe LengthsJoint Cementing Procedure MAX Plug Plastic strapping or a large wire tieVenting Practices TrapTypical Exhaust Pipe Connections Direct Vent applications where combustion air is taken From indoors and flue gases are discharged outdoorsTransition Sweep ELL Intake Debris Screen Page Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT Exhaust Pipe Termination Size ReductionG61MP TOP View Wall Ring KIT with Straight IntakeFront View Using Existing Chimney ANGLE−CUT in Direction G61MP Direct Vent ApplicationG61MP NON−DIRECT Vent Application Using Existing Chimney Condensate PipingSide View NON−DIRECT Vent Wall Ring Termination −RINGS CAP HI/LO Screws Condensate AssemblyCoupling CLEAN−OUT Access Vent Nipple TEEGas Piping Furnace Isolate GAS ValveHorizontal Applications Possible Gas Piping Configerations GAS Pipe Capacity − FT3/HR kL/HRElectrical Precautions and ProceduresInterior MAKE−UP BOX Installation Electrostatic Discharge ESDTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact OFF Cut Intact= Error Code Recall H= 24V Humidifier Output L= do not USE DIP Switches FunctionTWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram For Your Safety Read Before Operating Integrated Control BoardUnit Start−Up White Rodgers 36E Series GAS Valve Honeywell VR8205 Series GAS ValveGas Pressure Adjustment Urning Off Gas to Unit and call your service techniIf the appliance will not operate, follow the instructions High Altitude Information Order TWO EachOther Unit Adjustments Carbon Monoxide Poisoning HazardPage Blower Performance Data 270In. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Service Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic Codes Flash Code Status / Error Description+ Y Troubleshooting Heating Sequence of Operation On NextHeating Sequence of Operation Thermostat Calls for Heat Status LED − HeartbeatU1.40 microamps Or Heat Demand is SATISFIED. a Five Troubleshooting Cooling Sequence of Operation Cooling Sequence of OperationTroubleshooting Continuous Fan Sequence of Operation Repair Parts ListContinuous LOW Speed FAN Sequence of Operation G61MP Start−Up & Performance Check List Heat Anticipator Setting? Thermostat Level?Vent Pipe Sizing Worksheet − LP/Propane High Fire Manifold PressureRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions
Related manuals
Manual 8 pages 10.79 Kb

G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.