Lennox International Inc G61MP Series Units, Gas Units Venting Practices, MAX Plug, Trap

Page 21
STRAPPING (metal, plastic or large wire ties)
FIGURE 22

Venting Practices

The thickness of construction through which vent pipes may be installed is 24" (610mm) maximum and 3" (76mm) minimum. If a G61MP furnace replaces a furnace which was commonly vented with another gas appliance, the size of the existing vent pipe for that gas appliance must be checked. Without the heat of the original furnace flue prod- ucts, the existing vent pipe is probably oversized for the single water heater or other appliance. The vent should be checked for proper draw with the remaining appliance.

1 − Use recommended piping materials for exhaust pip- ing.

2 − Secure all joints so that they are gas-tight using ap- proved cement.

Suspend piping using hangers at a minimum of every 5 feet (1.52m) for schedule

40 PVC and every 3 feet

(.91m) for ABS−DWV, PVC− DWV, SPR−21 PVC, and SDR−26 PVC piping. A suit- able hanger can be fabri- cated by using metal or

plastic strapping or a large wire tie.

3 − In areas where piping penetrates joists or interior walls, hole must be large enough to allow clearance on all sides of pipe through center of hole using a hanger.

4 − Isolate piping at the point where it exits the outside wall or roof in order to prevent transmission of vibration to the structure.

5 − When furnace is installed in a residence where unit is shut down for an extended period of time, such as a vacation home, make provisions for draining conden- sate collection trap and lines.

Exhaust Piping

NOTE − A 2" diameter PVC street ell is located on the blower deck of 48C−110, 60C−110 and 60C−111 units. In upflow or downflow applications the street ell must be glued using transition solvent cement directly into the unit flue collar. See figure 23. A 3" to 2" PVC reducing ell is located on the blower deck of the 60D−135 units. In up- flow or downflow applications, the reducing ell must be glued using transition solvent cement directly into the unit flue collar.

1 − Choose the appropriate side for venting in upflow or downflow positions. Exhaust piping exits from the top of the unit in horizontal air discharge applications. Glue the field−provided exhaust vent pipe (or provided street ell or reducing ell in upflow or downflow applica- tions) to the flue collar. All PVC cement joints should be made according to the specifications outlined in ASTM D 2855. Refer to pipe and fittings specifications and gluing procedures.

TYPICAL EXHAUST PIPE CONNECTIONS AND CONDENSATE TRAP INSTALLATION

IN UPFLOW OR DOWNFLOW DIRECT OR NON−DIRECT VENT APPLICATIONS

(Right−Hand Exit in Upflow Application Shown)

 

 

 

 

 

45°

45°

 

 

 

 

2−1/2",

MAX

MAX

 

 

 

 

 

 

 

 

 

 

3", OR

 

 

 

 

 

 

4"

 

 

PLUG

PLUG

2"

 

 

 

 

 

 

 

or

 

TRANSITION

 

 

 

 

**2"

2"

 

 

 

 

 

 

G61MP−045,

 

 

2"

 

 

 

VENT PLUG

 

 

−070, −071 or

 

2"

 

 

 

−090, −091 with

SIDE VIEW

(Must be

 

 

 

2"

2−1/2", 3", or 4"

 

glued in

 

 

 

 

 

 

 

 

 

vent pipe

 

place)

 

 

 

 

 

PLUG

 

 

2−1/2",

 

4"

 

 

 

 

 

 

 

 

3", OR

 

 

 

 

 

 

4"

 

TRANSITION

 

 

CONDENSATE

 

 

 

(use only if 4"

 

 

TRAP

 

TRANSITION

 

pipe is

 

 

(Must be installed

 

required)

 

 

 

 

 

 

on same side as

 

2" max

2" max

 

 

length

 

exhaust piping)

 

 

length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*2"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" to 2" REDUCING ELBOW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*2" diameter street elbow provided.

G61MP−110, −111 with

 

 

 

 

 

 

 

 

 

 

 

 

 

(provided)

G61MP−135, −110, −111

**Street elbow may be used on −045, −070, 071, −090 and −091.

2−1/2", 3", OR 4" vent

with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" OR 4" vent pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 23

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Image 21
Contents Table of Contents Installation InstructionsG61MP Unit Dimensions − inches mm TOP ViewFront View Side View G61MP Parts Arrangement Glass AssemblyTOP CAP Sight BlowerDirect Vent Installation NON−DIRECT Vent Safety InformationInstallation G61MP Gas FurnaceUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Installation − Setting Equipment Equipment operationEquipment in Confined Space − ALL AIR from Outside Front View Setting EquipmentSide View END ViewRefer to Engineering Handbook for additional information Upflow ApplicationsFurnace Front Front ViewLeveling Bolt Setting an Upflow UnitFurnace Locations Bottom Leveling Bolt NON−COMBUSTIBLE Floor Opening SizeSide View Additive Base Floor Opening SizeBlower Access Panel Typical Horizontal Ceiling ApplicationINTAKE/EXHAUST Connection Support Frame Drain PAN Exhaust Pipe GAS Connector MIN Raised Platform Condensate Line Service PlatformIntake Pipe Piping and Fittings Specifications Pipe & Fittings SpecificationsFilters Duct SystemModel DIA Outdoor Termination Kits and Corresponding EquivalenciesVent Piping Guidelines Maximum Vent Pipe Lengths Minimum Vent Pipe LengthsJoint Cementing Procedure Venting Practices Plastic strapping or a large wire tieMAX Plug TrapTypical Exhaust Pipe Connections Direct Vent applications where combustion air is taken From indoors and flue gases are discharged outdoorsTransition Sweep ELL Intake Debris Screen Page Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 G61MP Exhaust Pipe Termination Size ReductionDirect Vent Roof Termination KIT TOP View Wall Ring KIT with Straight IntakeFront View G61MP Direct Vent Application Using Existing Chimney ANGLE−CUT in DirectionG61MP NON−DIRECT Vent Application Using Existing Chimney Condensate PipingSide View NON−DIRECT Vent Wall Ring Termination Coupling CLEAN−OUT Access Condensate Assembly−RINGS CAP HI/LO Screws Vent Nipple TEEFurnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Horizontal Applications Possible Gas Piping ConfigerationsInterior MAKE−UP BOX Installation Precautions and ProceduresElectrical Electrostatic Discharge ESDTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact Cut Intact OFF= Error Code Recall H= 24V Humidifier Output L= do not USE DIP Switches FunctionTWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram For Your Safety Read Before Operating Integrated Control BoardUnit Start−Up Honeywell VR8205 Series GAS Valve White Rodgers 36E Series GAS ValveGas Pressure Adjustment Urning Off Gas to Unit and call your service techniIf the appliance will not operate, follow the instructions Order TWO Each High Altitude InformationCarbon Monoxide Poisoning Hazard Other Unit AdjustmentsPage 270 Blower Performance DataIn. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Electrical SHOCK, Fire Or Explosion Hazard ServicePage Planned Service Ignition Control Board Diagnostic Codes Flash Code Status / Error Description+ Y On Next Troubleshooting Heating Sequence of OperationThermostat Calls for Heat Status LED − Heartbeat Heating Sequence of OperationU1.40 microamps Or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationTroubleshooting Continuous Fan Sequence of Operation Repair Parts ListContinuous LOW Speed FAN Sequence of Operation Vent Pipe Sizing Worksheet Heat Anticipator Setting? Thermostat Level?G61MP Start−Up & Performance Check List − LP/Propane High Fire Manifold PressureLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts
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G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.