Lennox International Inc G61MP Series Units installation instructions Installation Instructions

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E 2009 Lennox Industries Inc.

Dallas, Texas, USA

THIS MANUAL MUST BE LEFT WITH THE HOMEOWNER FOR FUTURE REFERENCE

INSTALLATION

INSTRUCTIONS

G61MP SERIES UNITS

GAS UNITS

 

506406−01

 

08/2009

Litho U.S.A.

Supersedes 505,124M

 

Table of Contents

Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

G61MP Parts Identification . . . . . . . . . . . . . . . . . . . . . . 3

Shipping and Packing List . . . . . . . . . . . . . . . . . . . . . . 4

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Use of Furnace as Construction Heater . . . . . . . . . . . 5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Combustion, Dilution & Ventilation Air . . . . . . . . . . . . 6

Installation − Setting Equipment . . . . . . . . . . . . . . . . . . 8

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Duct System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pipe & Fittings Specifications . . . . . . . . . . . . . . . . . . . . 16

Vent Piping Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 18

Joint Cementing Procedure . . . . . . . . . . . . . . . . . . . . . 20

Venting Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Integrated Control Board . . . . . . . . . . . . . . . . . . . . . . . 42

Unit Start−Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Gas Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . 44

High Altitude Information . . . . . . . . . . . . . . . . . . . . . . . 45

Other Unit Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 46

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Ignition Control Board Diagnostic Codes . . . . . . . . . . 56

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Repair Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Vent Pipe Sizing Worksheet . . . . . . . . . . . . . . . . . . . . . 63

Start−Up & Performance Check List . . . . . . . . . . . . . . 63

WARNING

FIRE OR EXPLOSION HAZARD.

Failure to follow safety warnings exact- ly could result in serious injury, death, or property damage.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other ap- pliance.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WHAT TO DO IF YOU SMELL GAS:

DDo not try to light any appliance.

DDo not touch any electrical switch; do not use any phone in your building.

DLeave the building immediately.

DImmediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

DIf you cannot reach your gas supplier, call the fire department.

08/09

 

506406−01

 

 

*2P0809*

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*P506406-01*

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Contents Table of Contents Installation InstructionsTOP View G61MP Unit Dimensions − inches mmFront View Side View G61MP Parts Arrangement Glass AssemblyTOP CAP Sight BlowerDirect Vent Installation NON−DIRECT Vent Safety InformationInstallation G61MP Gas FurnaceUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment operation Installation − Setting EquipmentEquipment in Confined Space − ALL AIR from Outside Front View Setting EquipmentSide View END ViewRefer to Engineering Handbook for additional information Upflow ApplicationsFurnace Front Front ViewLeveling Bolt Setting an Upflow UnitFurnace Locations Bottom Leveling Bolt NON−COMBUSTIBLE Floor Opening SizeSide View Additive Base Floor Opening SizeTypical Horizontal Ceiling Application Blower Access PanelINTAKE/EXHAUST Connection Support Frame Drain PAN MIN Raised Platform Condensate Line Service Platform Exhaust Pipe GAS ConnectorIntake Pipe Piping and Fittings Specifications Pipe & Fittings SpecificationsFilters Duct SystemModel DIA Outdoor Termination Kits and Corresponding EquivalenciesVent Piping Guidelines Maximum Vent Pipe Lengths Minimum Vent Pipe LengthsJoint Cementing Procedure Venting Practices Plastic strapping or a large wire tieMAX Plug TrapTypical Exhaust Pipe Connections From indoors and flue gases are discharged outdoors Direct Vent applications where combustion air is takenTransition Sweep ELL Intake Debris Screen Page Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 G61MP Exhaust Pipe Termination Size ReductionDirect Vent Roof Termination KIT TOP View Wall Ring KIT with Straight IntakeFront View G61MP Direct Vent Application Using Existing Chimney ANGLE−CUT in DirectionCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination Coupling CLEAN−OUT Access Condensate Assembly−RINGS CAP HI/LO Screws Vent Nipple TEEFurnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Horizontal Applications Possible Gas Piping ConfigerationsInterior MAKE−UP BOX Installation Precautions and ProceduresElectrical Electrostatic Discharge ESDTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact Cut Intact OFFDIP Switches Function = Error Code Recall H= 24V Humidifier Output L= do not USETWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram Integrated Control Board For Your Safety Read Before OperatingUnit Start−Up Honeywell VR8205 Series GAS Valve White Rodgers 36E Series GAS ValveUrning Off Gas to Unit and call your service techni Gas Pressure AdjustmentIf the appliance will not operate, follow the instructions Order TWO Each High Altitude InformationCarbon Monoxide Poisoning Hazard Other Unit AdjustmentsPage 270 Blower Performance DataIn. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Electrical SHOCK, Fire Or Explosion Hazard ServicePage Planned Service Flash Code Status / Error Description Ignition Control Board Diagnostic Codes+ Y On Next Troubleshooting Heating Sequence of OperationThermostat Calls for Heat Status LED − Heartbeat Heating Sequence of OperationU1.40 microamps Or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationRepair Parts List Troubleshooting Continuous Fan Sequence of OperationContinuous LOW Speed FAN Sequence of Operation Vent Pipe Sizing Worksheet Heat Anticipator Setting? Thermostat Level?G61MP Start−Up & Performance Check List − LP/Propane High Fire Manifold PressureLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts
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G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.
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