Lennox International Inc Gas Units General, Combustion, Dilution & Ventilation Air

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DOne hundred percent (100%) outdoor air must be pro- vided for combustion air requirements during construc- tion. Temporary ducting may supply outdoor air to the furnace. Do not connect duct directly to the furnace. Size the temporary duct following these instructions in section for Combustion, Dilution and Ventilation Air in a confined space with air from outside.

DThe furnace heat exchanger, components, duct system, air filters and evaporator coils must be thoroughly cleaned following final construction clean−up.

DAll furnace operating conditions (including ignition, in- put rate, temperature rise and venting) must be verified according to these installation instructions.

General

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.

In addition to the requirements outlined previously, the fol- lowing general recommendations must be considered when installing a G61MP furnace:

Place the furnace as close to the center of the air dis- tribution system as possible. The furnace should also be located close to the chimney or vent termination point.

When the furnace is installed in non−direct vent applica- tions, do not install the furnace where drafts might blow directly into it. This could cause improper combustion and unsafe operation.

When the furnace is installed in non−direct vent applica- tions, do not block the furnace combustion air opening with clothing, boxes, doors, etc. Air is needed for proper combustion and safe unit operation.

When the furnace is installed in an attic or other insu- lated space, keep insulation away from the furnace.

When the furnace is installed in an unconditioned space, consider provisions required to prevent freezing of condensate drain system.

WARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of Cal- ifornia to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900

CAUTION

G61MP unit should not be installed in areas normally subject to freezing temperatures.

Combustion, Dilution & Ventilation Air

If the G61MP is installed as a Non−Direct Vent Fur-

nace, follow the guidelines in this section.

NOTE − In Non−Direct Vent installations, combustion air

is taken from indoors and flue gases are discharged out−

doors.

WARNING

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rust- ing and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the com- bustion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De−icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

In the past, there was no problem in bringing in sufficient outdoor air for combustion. Infiltration provided all the air

that was needed. In today’s homes, tight construction

practices make it necessary to bring in air from outside for combustion. Take into account that exhaust fans, ap- pliance vents, chimneys, and fireplaces force additional

air that could be used for combustion out of the house. Unless outside air is brought into the house for combus- tion, negative pressure (outside pressure is greater than

inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combustion gases enter the living space creating a po- tentially dangerous situation.

In the absence of local codes concerning air for combus−

tion and ventilation, use the guidelines and procedures in

this section to install G61MP furnaces to ensure efficient

and safe operation. You must consider combustion air needs and requirements for exhaust vents and gas pip- ing. A portion of this information has been reprinted with

permission from the National Fuel Gas Code (ANSI−

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Contents Installation Instructions Table of ContentsG61MP Unit Dimensions − inches mm TOP ViewFront View Side View TOP CAP Glass AssemblyG61MP Parts Arrangement Sight BlowerInstallation Safety InformationDirect Vent Installation NON−DIRECT Vent G61MP Gas FurnaceUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Installation − Setting Equipment Equipment operationEquipment in Confined Space − ALL AIR from Outside Side View Setting EquipmentFront View END ViewUpflow Applications Refer to Engineering Handbook for additional informationFront View Furnace FrontFurnace Locations Bottom Leveling Bolt Setting an Upflow UnitLeveling Bolt NON−COMBUSTIBLE Floor Opening SizeAdditive Base Floor Opening Size Side ViewBlower Access Panel Typical Horizontal Ceiling ApplicationINTAKE/EXHAUST Connection Support Frame Drain PAN Exhaust Pipe GAS Connector MIN Raised Platform Condensate Line Service PlatformIntake Pipe Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits and Corresponding Equivalencies Model DIAVent Piping Guidelines Minimum Vent Pipe Lengths Maximum Vent Pipe LengthsJoint Cementing Procedure MAX Plug Plastic strapping or a large wire tieVenting Practices TrapTypical Exhaust Pipe Connections Direct Vent applications where combustion air is taken From indoors and flue gases are discharged outdoorsTransition Sweep ELL Intake Debris Screen Page Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT Exhaust Pipe Termination Size ReductionG61MP TOP View Wall Ring KIT with Straight IntakeFront View Using Existing Chimney ANGLE−CUT in Direction G61MP Direct Vent ApplicationG61MP NON−DIRECT Vent Application Using Existing Chimney Condensate PipingSide View NON−DIRECT Vent Wall Ring Termination −RINGS CAP HI/LO Screws Condensate AssemblyCoupling CLEAN−OUT Access Vent Nipple TEEGas Piping Furnace Isolate GAS ValveHorizontal Applications Possible Gas Piping Configerations GAS Pipe Capacity − FT3/HR kL/HRElectrical Precautions and ProceduresInterior MAKE−UP BOX Installation Electrostatic Discharge ESDTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact OFF Cut Intact= Error Code Recall H= 24V Humidifier Output L= do not USE DIP Switches FunctionTWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram For Your Safety Read Before Operating Integrated Control BoardUnit Start−Up White Rodgers 36E Series GAS Valve Honeywell VR8205 Series GAS ValveGas Pressure Adjustment Urning Off Gas to Unit and call your service techniIf the appliance will not operate, follow the instructions High Altitude Information Order TWO EachOther Unit Adjustments Carbon Monoxide Poisoning HazardPage Blower Performance Data 270In. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Service Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Ignition Control Board Diagnostic Codes Flash Code Status / Error Description+ Y Troubleshooting Heating Sequence of Operation On NextHeating Sequence of Operation Thermostat Calls for Heat Status LED − HeartbeatU1.40 microamps Or Heat Demand is SATISFIED. a Five Troubleshooting Cooling Sequence of Operation Cooling Sequence of OperationTroubleshooting Continuous Fan Sequence of Operation Repair Parts ListContinuous LOW Speed FAN Sequence of Operation G61MP Start−Up & Performance Check List Heat Anticipator Setting? Thermostat Level?Vent Pipe Sizing Worksheet − LP/Propane High Fire Manifold PressureRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions
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G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.