Lennox International Inc G61MP Series Units, Gas Units installation instructions Condensate Piping

Page 31

3 − If exhaust piping must be run up a side wall to position above snow accumulation or other obstructions, pip- ing must be supported every 3 feet (.9m) as shown in figure 22. Refer to figure 42 for proper piping method. When exhaust piping must be run up an outside wall, any reduction in exhaust pipe size must be done after the final elbow.

sate trap should extend below the unit. A 5−1/2" service clearance is required for the condensate trap. Refer to fig- ure 44 for condensate trap locations.

CONDENSATE TRAP LOCATIONS

(Unit shown in upflow position)

Inches(mm)

UNCONDITIONED

SPACE

OUTSIDE WALL

PROVIDE SUPPORT

FOR EXHAUST LINES

EVERY 36" (914)

FIELD−PROVIDED

REDUCER MAY BE

REQUIRED TO

ADAPT LARGER

VENT PIPE SIZE TO

TERMINATION

1/2" (13) FOAM INSULATION IN UNCONDITIONED SPACE

12" (305) Max. for 2" (51) Unless Supported

SIZE TER-

MINATION

PIPE PER

TABLE 8.

12" (305) ABOVE AVERAGE SNOW ACCUMULATION

1/2" (13) FOAM INSULATION

Horizontal

Horizontal

left and

right and

optional

optional

downflow

downflow

Optional

Optional

upflow

upflow

SIDE VIEW

NON−DIRECT VENT WALL RING TERMINATION

(15F74)

FIGURE 42

G61MP NON−DIRECT VENT APPLICATION

USING EXISTING CHIMNEY

 

SIZE TERMINATION

 

 

 

STRAIGHT−CUT OR

 

PIPE PER TABLE 8.

 

 

ANGLE−CUT IN DIRECTION

 

 

 

 

OF ROOF SLOPE

 

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

 

 

 

 

 

EXHAUST VENT

 

 

 

 

 

 

 

 

 

(76mm−

 

 

1/2" (13mm)

 

 

 

 

 

 

 

 

 

203mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

WEATHERPROOF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM12"

 

 

 

 

 

 

INSULATION

 

 

 

(305mm)12" (304mm)ABOVE

 

 

 

 

 

 

 

 

 

 

 

ABOVE AVERAGE

 

 

 

 

 

 

 

 

 

 

 

AVERAGE SNOW

 

 

 

 

 

 

 

 

 

 

 

SNOW ACCUMULATION

 

 

 

 

 

 

 

 

 

 

 

ACCUMULATION

 

 

 

 

SHOULDER OF FITTINGS

 

 

 

 

 

 

 

 

 

 

 

PROVIDE SUPPORT

 

 

 

 

 

 

 

 

 

 

OF PIPE ON TOP PLATE

 

 

 

 

 

 

 

SHEET

 

 

 

 

 

 

 

 

 

 

 

 

METAL TOP

 

 

 

 

 

 

 

 

 

 

 

 

PLATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" − 8"

 

 

 

 

 

 

 

 

 

(76mm−

 

 

 

 

 

 

 

 

 

203mm)

 

 

INSULATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO FORM

 

 

 

 

 

EXTERIOR

 

 

 

SEAL

 

 

 

 

 

PORTION OF

 

 

 

 

 

 

 

 

 

 

 

 

CHIMNEY

 

NOTE − Do not discharge exhaust gases directly into any chimney or vent stack. If ver- tical discharge through an existing unused chimney or stack is required, insert piping inside chimney until the pipe open end is above top of chimney and terminate as illus- trated. In any exterior portion of chimney, the exhaust vent must be insulated.

FIGURE 43

Condensate Piping

This unit is designed for either right- or left-side exit of con- densate piping in either upflow or downflow applications; however, it must be installed on the same side of the unit as the exhaust piping. In horizontal applications, the conden-

FIGURE 44

1 − Determine which side condensate piping will exit the unit. Remove plugs from the condensate collar at the appropriate location on the side of the unit.

NOTE − The condensate trap is factory−shipped with two rubber O−rings and two rubber clean−out caps installed. Check to make sure that these items are in place before installing the trap assembly.

2 − Install condensate trap onto the condensate collar. Use provided HI/LO screws to secure two upper flanges of the trap to the collar. Use provided sheet metal screw to secure bottom trap flange to side of unit. DO NOT apply glue to secure condensate trap to cabinet. All other joints must be glued. See figure 45.

NOTE − In upflow and downflow applications, con- densate trap must be installed on the same side as exhaust piping.

CAUTION

DO NOT use a power driver to tighten screws which secure condensate trap to cabinet. Screws should be hand−tightened using a screw driver to avoid the possibility of damage to the trap assembly.

3 − The condensate trap provided with the unit is manufactured using ABS material. Use ABS to PVC transition solvent cement to glue a field−provided PVC coupling or PVC pipe to the trap. Install a tee and vent pipe near the trap.

Page 31

Image 31
Contents Table of Contents Installation InstructionsTOP View G61MP Unit Dimensions − inches mmFront View Side View Sight Blower Glass AssemblyG61MP Parts Arrangement TOP CAPG61MP Gas Furnace Safety InformationDirect Vent Installation NON−DIRECT Vent InstallationUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment operation Installation − Setting EquipmentEquipment in Confined Space − ALL AIR from Outside END View Setting EquipmentFront View Side ViewRefer to Engineering Handbook for additional information Upflow ApplicationsFurnace Front Front ViewNON−COMBUSTIBLE Floor Opening Size Setting an Upflow UnitLeveling Bolt Furnace Locations Bottom Leveling BoltSide View Additive Base Floor Opening SizeTypical Horizontal Ceiling Application Blower Access PanelINTAKE/EXHAUST Connection Support Frame Drain PAN MIN Raised Platform Condensate Line Service Platform Exhaust Pipe GAS ConnectorIntake Pipe Duct System Pipe & Fittings SpecificationsPiping and Fittings Specifications FiltersModel DIA Outdoor Termination Kits and Corresponding EquivalenciesVent Piping Guidelines Maximum Vent Pipe Lengths Minimum Vent Pipe LengthsJoint Cementing Procedure Trap Plastic strapping or a large wire tieVenting Practices MAX PlugTypical Exhaust Pipe Connections From indoors and flue gases are discharged outdoors Direct Vent applications where combustion air is takenTransition Sweep ELL Intake Debris Screen Page Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 TOP View Wall Ring KIT with Straight Intake Exhaust Pipe Termination Size ReductionG61MP Direct Vent Roof Termination KITFront View G61MP Direct Vent Application Using Existing Chimney ANGLE−CUT in DirectionCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination Vent Nipple TEE Condensate AssemblyCoupling CLEAN−OUT Access −RINGS CAP HI/LO ScrewsFurnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Horizontal Applications Possible Gas Piping ConfigerationsElectrostatic Discharge ESD Precautions and ProceduresInterior MAKE−UP BOX Installation ElectricalTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact Cut Intact OFFDIP Switches Function = Error Code Recall H= 24V Humidifier Output L= do not USETWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram Integrated Control Board For Your Safety Read Before OperatingUnit Start−Up Honeywell VR8205 Series GAS Valve White Rodgers 36E Series GAS ValveUrning Off Gas to Unit and call your service techni Gas Pressure AdjustmentIf the appliance will not operate, follow the instructions Order TWO Each High Altitude InformationCarbon Monoxide Poisoning Hazard Other Unit AdjustmentsPage 270 Blower Performance DataIn. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Electrical SHOCK, Fire Or Explosion Hazard ServicePage Planned Service Flash Code Status / Error Description Ignition Control Board Diagnostic Codes+ Y On Next Troubleshooting Heating Sequence of OperationThermostat Calls for Heat Status LED − Heartbeat Heating Sequence of OperationU1.40 microamps Or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationRepair Parts List Troubleshooting Continuous Fan Sequence of OperationContinuous LOW Speed FAN Sequence of Operation − LP/Propane High Fire Manifold Pressure Heat Anticipator Setting? Thermostat Level?Vent Pipe Sizing Worksheet G61MP Start−Up & Performance Check ListLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts
Related manuals
Manual 8 pages 10.79 Kb

G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.