Lennox International Inc G61MP Series Units, Gas Units White Rodgers 36E Series GAS Valve

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CAUTION

Before attempting to perform any service or mainte- nance, turn the electrical power to unit OFF at dis- connect switch.

Priming Condensate Trap

The condensate trap should be primed with water prior to start−up to ensure proper condensate drainage. Either pour 10 fl. oz. (300 ml) of water into the trap, or follow these steps to prime the trap:

1 − Follow the lighting instructions to place the unit into op- eration.

2 − Set the thermostat to initiate a heating demand.

3 − Allow the burners to fire for approximately 3 minutes.

4 − Adjust the thermostat to deactivate the heating de- mand.

5 − Wait for the combustion air inducer to stop. Set the thermostat to initiate a heating demand and again al- low the burners to fire for approximately 3 minutes.

6 − Adjust the thermostat to deactivate the heating de- mand and again wait for the combustion air inducer to stop. At this point, the trap should be primed with suffi- cient water to ensure proper condensate drain opera- tion.

BEFORE LIGHTING the unit, smell all around the fur- nace area for gas. Be sure to smell next to the floor be- cause some gas is heavier than air and will settle on the floor.

The gas valve on the G61MP will be be equipped with a gas control switch (lever). Use only your hand to move the switch. Never use tools. If the the switch will not move by hand, do not try to repair it. Force or attempted repair may result in a fire or explosion.

Placing the furnace into operation:

G61MP units are equipped with an automatic ignition system. Do not attempt to manually light burners on this furnace. Each time the thermostat calls for heat, the burners will automatically light. The ignitor does not get hot when there is no call for heat on units with this ignition system.

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or death.

Gas Valve Operation (Figures 55 and 56)

1 − STOP! Read the safety information at the beginning of this section.

2 − Set the thermostat to the lowest setting.

3 − Turn off all electrical power to the unit.

4 − This furnace is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.

5 − Remove the upper access panel.

6 − White Rodgers 36E Gas Valve − Move gas valve switch to OFF. See figure 55 for the White Rodgers 36E valve.

Honeywell VR8205 Gas Valve − Move switch on gas

valve clockwise to OFF. Do not force. See figure 56.

7 − Wait five minutes to clear out any gas. If you then smell gas, STOP! Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instruc- tions. If you do not smell gas go to next step.

WHITE RODGERS 36E SERIES GAS VALVE

 

HIGH FIRE

 

MANIFOLD

 

PRESSURE

 

ADJUSTMENT

 

ON SIDE

 

(under cap)

 

MANIFOLD

 

PRESSURE

 

TAP ON SIDE

INLET PRESSURE

LOW FIRE MANIFOLD

TAP ON SIDE

PRESSURE ADJUSTMENT

 

ON SIDE (under cap)

GAS VALVE SHOWN IN OFF POSITION

FIGURE 55

HONEYWELL VR8205 SERIES GAS VALVE

HIGH FIRE

ADJUSTING SCREW (under cap)

MANIFOLD

PRESSURE

TAP

LOW FIRE ADJUSTING SCREW (under cap)

INLET PRESSURE TAP

GAS VALVE SHOWN IN OFF POSITION

FIGURE 56

8 − White Rodgers 36E Gas Valve − Move gas valve switch to ON. See figure 55 for the White Rodgers 36E valve.

Honeywell VR8205 Gas Valve − Move switch on gas

valve counterclockwise to ON. Do not force. 9 − Replace the upper access panel.

10− Turn on all electrical power to to the unit. 11− Set the thermostat to desired setting.

NOTE − When unit is initially started, steps 1 through 11 may need to be repeated to purge air from gas line.

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Contents Table of Contents Installation InstructionsTOP View G61MP Unit Dimensions − inches mmFront View Side View Sight Blower Glass AssemblyG61MP Parts Arrangement TOP CAPG61MP Gas Furnace Safety InformationDirect Vent Installation NON−DIRECT Vent InstallationUse of Furnace as Construction Heater Combustion, Dilution & Ventilation Air GeneralEquipment in Confined Space − ALL AIR from Inside Equipment operation Installation − Setting EquipmentEquipment in Confined Space − ALL AIR from Outside END View Setting EquipmentFront View Side ViewRefer to Engineering Handbook for additional information Upflow ApplicationsFurnace Front Front ViewNON−COMBUSTIBLE Floor Opening Size Setting an Upflow UnitLeveling Bolt Furnace Locations Bottom Leveling BoltSide View Additive Base Floor Opening SizeTypical Horizontal Ceiling Application Blower Access PanelINTAKE/EXHAUST Connection Support Frame Drain PAN MIN Raised Platform Condensate Line Service Platform Exhaust Pipe GAS ConnectorIntake Pipe Duct System Pipe & Fittings SpecificationsPiping and Fittings Specifications FiltersModel DIA Outdoor Termination Kits and Corresponding EquivalenciesVent Piping Guidelines Maximum Vent Pipe Lengths Minimum Vent Pipe LengthsJoint Cementing Procedure Trap Plastic strapping or a large wire tieVenting Practices MAX PlugTypical Exhaust Pipe Connections From indoors and flue gases are discharged outdoors Direct Vent applications where combustion air is takenTransition Sweep ELL Intake Debris Screen Page Inches 305mm or 12 in mm Inside Corner DetailUS Installations1 Canadian Installations2 TOP View Wall Ring KIT with Straight Intake Exhaust Pipe Termination Size ReductionG61MP Direct Vent Roof Termination KITFront View G61MP Direct Vent Application Using Existing Chimney ANGLE−CUT in DirectionCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination Vent Nipple TEE Condensate AssemblyCoupling CLEAN−OUT Access −RINGS CAP HI/LO ScrewsFurnace Isolate GAS Valve Gas PipingGAS Pipe Capacity − FT3/HR kL/HR Horizontal Applications Possible Gas Piping ConfigerationsElectrostatic Discharge ESD Precautions and ProceduresInterior MAKE−UP BOX Installation ElectricalTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact Cut Intact OFFDIP Switches Function = Error Code Recall H= 24V Humidifier Output L= do not USETWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram Integrated Control Board For Your Safety Read Before OperatingUnit Start−Up Honeywell VR8205 Series GAS Valve White Rodgers 36E Series GAS ValveUrning Off Gas to Unit and call your service techni Gas Pressure AdjustmentIf the appliance will not operate, follow the instructions Order TWO Each High Altitude InformationCarbon Monoxide Poisoning Hazard Other Unit AdjustmentsPage 270 Blower Performance DataIn. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Electrical SHOCK, Fire Or Explosion Hazard ServicePage Planned Service Flash Code Status / Error Description Ignition Control Board Diagnostic Codes+ Y On Next Troubleshooting Heating Sequence of OperationThermostat Calls for Heat Status LED − Heartbeat Heating Sequence of OperationU1.40 microamps Or Heat Demand is SATISFIED. a Five Cooling Sequence of Operation Troubleshooting Cooling Sequence of OperationRepair Parts List Troubleshooting Continuous Fan Sequence of OperationContinuous LOW Speed FAN Sequence of Operation − LP/Propane High Fire Manifold Pressure Heat Anticipator Setting? Thermostat Level?Vent Pipe Sizing Worksheet G61MP Start−Up & Performance Check ListLY BELOW. Keep Clear of ALL OBSTRUC- Tions Requirements for Commonwealth of Massachusetts
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G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.