Lennox International Inc Gas Units, G61MP Series Units Typical Exhaust Pipe Connections

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TYPICAL EXHAUST PIPE CONNECTIONS

HORIZONTAL DIRECT OR NON−DIRECT VENT

APPLICATIONS

(Horizontal Right−Hand Air

Discharge Application Shown)

CAUTION

Do not discharge exhaust into an existing stack or stack that also serves another gas appliance. If verti- cal discharge through an existing unused stack is re- quired, insert PVC pipe inside the stack until the end

*2" maximum length for −110, −111 −135 only

DO NOT transition from smaller to larger pipe size in horizontal runs of exhaust pipe.

2−1/2", 3", OR 4"

TRANSITION

*2"

2"

2"

36B−045

36B−070

36B−071

48C−090

60C−090

60C−091

48C−110

60C−110*

60C−111*

60D−135*

2"

36B−045

36B−070

36B−071

36C−090

60C−090

60C−091

is even with the top or outlet end of the metal stack.

CAUTION

The exhaust vent pipe operates under positive pres- sure and must be completely sealed to prevent leak- age of combustion products into the living space.

Intake Piping

The G61MP furnace may be installed in either direct vent or non−direct vent applications. In non−direct vent applica- tions, when intake air will be drawn into the furnace from the surrounding space, the indoor air quality must be consid- ered and guidelines listed in Combustion, Dilution and Ven- tilation Air section must be followed.

The G61MP unit is designed for either left−side or right−side air intake connections in either upflow or downflow applica- tions. In horizontal applications, air intake must be brought in through the top. Intake air piping is independent of ex- haust piping.

FIGURE 24

IMPORTANT

Exhaust piping and condensate trap must be installed on the same side of the unit in upflow and dowflow applications or use alternate drain kit 76M20.

2 − All horizontal runs of exhaust pipe must slope back to- ward unit. A minimum of 1/4" (6mm) drop for each 12" (305mm) of horizontal run is mandatory for drainage. Horizontal runs of exhaust piping must be supported ev- ery 5 feet (1.52m) using hangers.

NOTE − Exhaust piping should be checked carefully to make sure there are no sags or low spots.

3 − On the opposite side of the cabinet, glue the provided 2" ABS vent plug into the unused ABS flue collar with ABS or all purpose solvent cement.

4 − Route piping to outside of structure. Continue with installation following instructions given in piping ter- mination section.

Follow the next four steps when installing the unit in direct vent applications, where combustion air is taken from out- doors and flue gases are discharged outdoors. The pro- vided air intake screen must not be used in direct vent ap- plications.

1 − Use transition solvent cement to connect PVC pipe to the ABS slip connector located on the side of the burn- er box.

2 − Use a #7 sheet metal screw to secure the intake pipe to the connector, if desired. A pilot indentation is provided in the slip connector to assist in locating and starting the fas- tener.

3 − Glue the provided 2" ABS plug into the unused ABS air intake connector on the opposite side of the cabinet with ABS all pupose cement.

4 − Route piping to outside of structure. Continue with instal- lation following instructions given in general guide lines for piping terminations and in intake and exhaust piping ter- minations for direct vent sections. Refer to figure 25 for pipe sizes.

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Contents Installation Instructions Table of ContentsTOP View G61MP Unit Dimensions − inches mmFront View Side View TOP CAP Glass AssemblyG61MP Parts Arrangement Sight BlowerInstallation Safety InformationDirect Vent Installation NON−DIRECT Vent G61MP Gas FurnaceUse of Furnace as Construction Heater General Combustion, Dilution & Ventilation AirEquipment in Confined Space − ALL AIR from Inside Equipment operation Installation − Setting EquipmentEquipment in Confined Space − ALL AIR from Outside Side View Setting EquipmentFront View END ViewUpflow Applications Refer to Engineering Handbook for additional informationFront View Furnace FrontFurnace Locations Bottom Leveling Bolt Setting an Upflow UnitLeveling Bolt NON−COMBUSTIBLE Floor Opening SizeAdditive Base Floor Opening Size Side ViewTypical Horizontal Ceiling Application Blower Access PanelINTAKE/EXHAUST Connection Support Frame Drain PAN MIN Raised Platform Condensate Line Service Platform Exhaust Pipe GAS ConnectorIntake Pipe Filters Pipe & Fittings SpecificationsPiping and Fittings Specifications Duct SystemOutdoor Termination Kits and Corresponding Equivalencies Model DIAVent Piping Guidelines Minimum Vent Pipe Lengths Maximum Vent Pipe LengthsJoint Cementing Procedure MAX Plug Plastic strapping or a large wire tieVenting Practices TrapTypical Exhaust Pipe Connections From indoors and flue gases are discharged outdoors Direct Vent applications where combustion air is takenTransition Sweep ELL Intake Debris Screen Page Inside Corner Detail Inches 305mm or 12 in mmUS Installations1 Canadian Installations2 Direct Vent Roof Termination KIT Exhaust Pipe Termination Size ReductionG61MP TOP View Wall Ring KIT with Straight IntakeFront View Using Existing Chimney ANGLE−CUT in Direction G61MP Direct Vent ApplicationCondensate Piping G61MP NON−DIRECT Vent Application Using Existing ChimneySide View NON−DIRECT Vent Wall Ring Termination −RINGS CAP HI/LO Screws Condensate AssemblyCoupling CLEAN−OUT Access Vent Nipple TEEGas Piping Furnace Isolate GAS ValveHorizontal Applications Possible Gas Piping Configerations GAS Pipe Capacity − FT3/HR kL/HRElectrical Precautions and ProceduresInterior MAKE−UP BOX Installation Electrostatic Discharge ESDTypical G61MP Field Wiring Diagram Heat / 2 Cool Cut Intact OFF Cut IntactDIP Switches Function = Error Code Recall H= 24V Humidifier Output L= do not USETWO−STAGE Integrated Control Board Integrated Control Board DIP Switch Settings and Jumpers Typical G61MP Wiring Diagram Integrated Control Board For Your Safety Read Before OperatingUnit Start−Up White Rodgers 36E Series GAS Valve Honeywell VR8205 Series GAS ValveUrning Off Gas to Unit and call your service techni Gas Pressure AdjustmentIf the appliance will not operate, follow the instructions High Altitude Information Order TWO EachOther Unit Adjustments Carbon Monoxide Poisoning HazardPage Blower Performance Data 270In. w.g High Low Cfm Watts 2840 1450 In. w.g High Low Cfm Watts 2720 1385 In. w.g High Low Cfm Watts 2730 1465 Heating Sequence of Operation Service Electrical SHOCK, Fire Or Explosion HazardPage Planned Service Flash Code Status / Error Description Ignition Control Board Diagnostic Codes+ Y Troubleshooting Heating Sequence of Operation On NextHeating Sequence of Operation Thermostat Calls for Heat Status LED − HeartbeatU1.40 microamps Or Heat Demand is SATISFIED. a Five Troubleshooting Cooling Sequence of Operation Cooling Sequence of OperationRepair Parts List Troubleshooting Continuous Fan Sequence of OperationContinuous LOW Speed FAN Sequence of Operation G61MP Start−Up & Performance Check List Heat Anticipator Setting? Thermostat Level?Vent Pipe Sizing Worksheet − LP/Propane High Fire Manifold PressureRequirements for Commonwealth of Massachusetts LY BELOW. Keep Clear of ALL OBSTRUC- Tions
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G61MP Series Units, Gas Units specifications

Lennox International Inc. has established itself as a leader in the heating and cooling industry, and its G61MP Series Gas Units stand as a testament to the company's commitment to innovation and energy efficiency. These gas units are specifically designed for residential applications and are recognized for their reliability, performance, and advanced technology.

One of the main features of the G61MP Series is its variable speed motor, which offers significantly enhanced comfort over traditional single-stage gas units. This technology allows for precise temperature control and improved humidity management. By adjusting its speed according to the heating demand, the unit minimizes temperature fluctuations, leading to a more consistent indoor climate.

Another notable characteristic of the G61MP Series is its ECM blower motor, which operates quietly and efficiently. This motor not only reduces energy consumption but also enhances the overall comfort of the home by providing a steady flow of warm air without the disruptive noise often associated with traditional gas units.

The G61MP Series units are designed with a focus on energy efficiency, boasting an impressive Annual Fuel Utilization Efficiency (AFUE) rating. This rating indicates that these units convert a significant portion of the fuel they consume into usable heat, resulting in lower energy bills for homeowners. The units are equipped with a modulating gas valve that further optimizes fuel usage by adjusting the gas flow according to the heating needs of the home.

Safety is a paramount consideration in the design of the G61MP Series. These units are built with advanced safety features, including a self-diagnostic control system that continuously monitors the unit’s performance. This system alerts homeowners to any potential issues, allowing for proactive maintenance and ensuring the longevity of the equipment.

The G61MP Series is also designed for ease of installation and servicing. Its compact design allows for flexible placement in various home environments, while the user-friendly access panels simplify routine maintenance tasks.

In conclusion, Lennox International Inc.'s G61MP Series Gas Units deliver a combination of advanced technology, energy efficiency, and reliability, making them an excellent choice for homeowners looking to enhance their heating systems. With features designed to maximize comfort, minimize energy costs, and ensure safety, these units represent a significant advancement in residential heating solutions.