Lennox International Inc Dave Lennox Signature Collection XC17 Air Conditioner Various Types

Page 5

SERVICE VALVES

SERVICE PORT CAP

 

 

 

 

SERVICE PORT

VARIOUS TYPES

SERVICE PORT

 

 

 

 

CORE

 

(VALVE STEM SHOWN

 

OPEN TO BOTH INDOOR AND

 

 

 

 

 

CLOSED) INSERT HEX

 

OUTDOOR UNITS

 

 

 

 

 

WRENCH HERE

 

 

 

 

SERVICE PORT CAP

VALVE STEM

 

 

 

 

 

 

 

 

FRONT-SEATED

 

 

SERVICE PORT

SERVICE PORT

 

 

 

 

 

 

 

CORE

 

TO INDOOR

 

 

 

(VALVE STEM

 

 

 

UNIT

 

 

 

SHOWN OPEN)

STEM CAP

 

 

 

INSERT HEX

 

 

 

 

 

 

WRENCH HERE

TO OUTDOOR

 

CLOSED TO BOTH

 

 

 

 

 

UNIT

ANGLE−TYPE

INDOOR AND OUTDOOR

 

 

 

UNITS

TO INDOOR

 

 

SERVICE VALVE

 

UNIT

STEM CAP

(FRONT−SEATED

TO INDOOR UNIT

 

 

 

CLOSED)

 

 

 

 

TO OUTDOOR UNIT

ANGLE−TYPE SERVICE VALVE

 

 

 

 

(BACK−SEATED OPENED)

 

 

 

WHEN SERVICE VALVE IS CLOSED, THE SERVICE PORT IS OPEN TO THE LINE SET AND INDOOR UNIT.

WHEN SERVICE VALVE IS OPEN, THE SERVICE PORT IS OPEN TO LINE SET, INDOOR AND OUTDOOR UNIT.

To Access Service Port:

A service port cap protects the service port core from contamination and serves as the primary leak seal.

1.Remove service port cap with an appropriately sized wrench.

2.Connect gauge set to service port.

3.When testing is completed, replace service port cap and tighten as fol- lows:

S With Torque Wrench: Finger tighten and torque cap per Table 1.

SWithout Torque Wrench: Finger tighten and use an appropriately sized wrench to turn an additional 1/6 turn clockwise.

Operating Angle Type Service Valve:

TO OPEN ROTATE STEM COUNTERCLOCKWISE 90°.

TO CLOSE ROTATE STEM CLOCKWISE 90°.

SERVICE PORT

SERVICE PORT CORE

SERVICE PORT CAP

TO OUTDOOR UNIT

 

 

1/6 TURN

11 12

1

2

10

 

 

98 7

6

543

BALL (SHOWN CLOSED)

VALVE STEM

STEM CAP

BALL−TYPE SERVICE

VALVE

1.Remove stem cap with an appropriately sized wrench.

2.Use a service wrench with a hex−head extension (3/16" for liquid line valve sizes and 5/16" for vapor line valve sizes) to back the stem out counterclockwise as far as it will go.

Operating Ball Type Service Valve:

1.Remove stem cap with an appropriately sized wrench.

2.Use an appropriately sized wrenched to open. To open valve, rotate stem counterclockwise 90°. To close rotate stem clockwise 90°.

Reinstall Stem Cap:

Stem cap protects the valve stem from damage and serves as the primary seal. Replace the stem cap and tighten as follows:

SWith Torque Wrench: Finger tighten and then torque cap per Table 1.

SWithout Torque Wrench: Finger tighten and use an appropriately sized wrench to turn an additional 1/12 turn clockwise.

NOTE

 

 

1/6 TURN

11 12

1

2

10

 

 

98 7

6

543

que.

Figure 2. Angle and Ball Service Valves

Page 5

XC17 SERIES

Image 5
Contents General Table of ContentsShipping and Packing List AIR ConditionerSide View Access View Unit Dimensions − Inches mm and Parts ArrangementModel Number Identification Base with Elongated LegsControl BOX PLUMBING, Switches and Sensor ComponentsTypical Unit Parts Arrangement Using Manifold Gauge SET Operating Gauge Set and Service ValvesOperating Service Valves Torque RequirementsOperating Angle Type Service Valve To Access Service PortOperating Ball Type Service Valve Reinstall Stem CapRecovering Refrigerant from Existing System RecoveringClearance on ALL Sides Minimum Clearance Above Unit New Outdoor Unit PlacementMinimum Clearance Between TWO Units Positioning ConsiderationsRoof Mounting Elevating the UnitStabilizing Unit on Uneven Surfaces Elevated Slab Mounting using Feet Extenders Outside Unit PlacementSlab Mounting at Ground Level Stabilizing Unit on Uneven SurfacesAccess Panel Removal Removing and Installing PanelsAccess and Louvered Louvered Panel InstallationRefrigerant Line SET New or Replacement Line SetLine SET Brazing Flushing the System FlushingUncased Coil Shown Line SET and Indoor Coil 1Flushing Line SET and Indoor Coil 2 Sensing Bulb InstallationEqualizer Line Installation Installing Isolation Grommets Leak Testing the SystemLine SET and Indoor Coil Leak TestEvacuating the System Evacuating2INSTALL Thermostat Size Circuit and Install DisconnectElectrical 24VAC Transformer4ROUTE High Voltage and Ground Wires 3ROUTE Control WiresTypical XC17 Wiring Main Control AGE Main Control Jumpers and TerminalsFAN Main Control Jumpers and TerminalsFlat metal jumper Field Control WiringOn−board link Gauge SET Connections for Testing and ChargingServicing Units Delivered Void of Charge Unit Start−UpAction AirflowIndoor Coil Charge METHOD? Determine by WeighRequirements Calculating System Charge for Outdoor Unit Void of ChargeTest and Charge Method ApproachSubcooling HFC−410A Temperature Fahrenheit Psig Operating and Temperature PressuresSystem Operation Test Pins Function Ambient Sensor Temperature / Resistance Range High Discharge Sensor Temperature / Resistance Range Resetting LED Alert Codes Sensor Temperature / Resistance RangeMain Control LED Alert Codes System LED Alert CodesAlert Status Compressor LED Alert Codes Detected in RUN High Pressure Switch Operation Low Pressure Switch Operation High Discharge Temperature Sensor Operation Verifying Jumper Settings J2 MaintenanceFAN Motor Control and Start UP Verifying LED Status CodesFan Motor Board Unit LED Codes LED Codes and Sequence of OperationsControl Panel Testing for External Power to Fan Control Fan Motor Test Fan Motor Surge Protection Device FAN Motor Surge ProtectionStart UP Checks XC17 Start−Up and Performance ChecklistCooling Mode Subcooling