Lennox International Inc Dave Lennox Signature Collection XC17 Air Conditioner System Operation

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System Operation

IMPORTANT

Some scroll compressor have internal vacuum protector that will unload scrolls when suction pressure goes below 20 psig. A hissing sound will be heard when the compressor is running unloaded. Protector will reset when low pressure in system is raised above 40 psig. DO NOT REPLACE COMPRESSOR.

The Main Control provides the following system functions:

SCompressor anti−short−cycle delay.

SHigh and low pressure switches

SAmbient andDischargeLineTemperatures Monitoring and Protection.

SFive strikes lockout safety feature for High/Low Pressure Switches and High Discharge Line Temperature. See Figures 19, 20 and 21 feature function.

COMPRESSOR ANTI−SHORT CYCLE DELAY The Main Control protects the compressor from:

SShort cycling (five minutes) when there is initial power up

SInterruption in power to the unit

SHigh or low pressure switch or discharge line sensor trips

SDelay after Y1 demand is removed.

The anti−short timer in the outdoor control is 5 minutes. To override timer when active or inactive − place jumper on the field test pins between 1 and 2 seconds.

Resetting Anti−Short Cycle Delay

The FIELD TEST pins (E33) on the Main Control can be jumpered between 1 to 2 seconds to bypass delay.

HIGH AND LOW PRESSURE SWITCHES

The unit’s reset pressure switches LO PS (S4) and HI PS (S87) are factory−wired into the Main Control on the LO−PS and HI−PS terminals, there locations are illustrated on Page 3. Sequence of operations for both pressure switches are provided in Figures 19 and 20.

HIGH DISCHARGE LINE TEMPERATURE SENSOR (RT28)

The high discharge line temperature sensor location is illustrated on Page 3. This sensor’s sequence of operations is provided in Figure 21.

High Discharge Line Sensor Open/Shorted Event

Condition

Discharge sensor open / short fault is ignored during initial 90−seconds of compressor run time. After that, if discharge temperature sensor is detected open or short, the control will de−energize all the outputs and anti−short cycle timer is started. Discharge sensor faulty alert LED code will be displayed.

OUTDOOR AMBIENT TEMPERATURE (RT13)

If the outdoor ambient temperature sensor detected a open, or out of range −40ºF to +140ºF (−40ºC to 60ºC) then LED alert codes are displayed, however cooling operation will continue. See Table 9 for LED alert codes for the ambient sensor. Location of outdoor ambient temperature sensor is illustrated on Page 3.

COIL TEMPERATURE SENSOR

This model does not use a coil temperature sensor. The cable assembly attached to the Main Control’s E30 connection has a 10K resister installed between pins 5 and 6 as illustrated in Figure 17. No alerts or alarms would be generated if resistor is damage.

Ambient Air

10K resistor

Temperature Sensor

High Discharge Line

 

Temperature Sensor

 

Figure 17. 10k Resistor Location

TESTING AMBIENT AND HIGH DISCHARGE LINE TEMPERATURE SENSORS

Sensors connect through a field-replaceable harness assembly that plugs directly into the Main Control. Through these sensors, the Main Control can monitor outdoor ambient and discharge line temperature fault conditions. As the detected temperature changes, the resistance across the sensor changes. Figures 6 and 7 lists how the resistance varies as the temperature changes for both type of sensors. Sensor resistance values can be checked by ohming across pins shown in Table 8.

When a sensor indicates a resistance value that is not within the range as listed in Table 8, then the following condition may be present:

SSensor detects an out−of−range outdoor ambient air temperature condition and will display LED alert code on the Main Control.

SThe sensor is operating normally when the ambient air temperature at the sensor is below or above the Main Control’s expected ohm values. The Main Control will indicate the sensor as faulty, however under this scenario, the sensor is not actually faulty.

SOnce the outdoor ambient air temperature has returned to within the sensor’s normal operating range, the LED alert code will automatically stop.

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XC17 SERIES

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Contents AIR Conditioner Table of ContentsGeneral Shipping and Packing ListBase with Elongated Legs Unit Dimensions − Inches mm and Parts ArrangementSide View Access View Model Number IdentificationTypical Unit Parts Arrangement PLUMBING, Switches and Sensor ComponentsControl BOX Torque Requirements Operating Gauge Set and Service ValvesUsing Manifold Gauge SET Operating Service ValvesReinstall Stem Cap To Access Service PortOperating Angle Type Service Valve Operating Ball Type Service ValveRecovering Refrigerant from Existing System RecoveringPositioning Considerations New Outdoor Unit PlacementClearance on ALL Sides Minimum Clearance Above Unit Minimum Clearance Between TWO UnitsStabilizing Unit on Uneven Surfaces Elevating the UnitRoof Mounting Stabilizing Unit on Uneven Surfaces Outside Unit PlacementElevated Slab Mounting using Feet Extenders Slab Mounting at Ground LevelLouvered Panel Installation Removing and Installing PanelsAccess Panel Removal Access and LouveredRefrigerant Line SET New or Replacement Line SetLine SET Brazing Line SET and Indoor Coil 1 FlushingFlushing the System Uncased Coil ShownEqualizer Line Installation Sensing Bulb InstallationFlushing Line SET and Indoor Coil 2 Installing Isolation Grommets Leak Testing the SystemLine SET and Indoor Coil Leak TestEvacuating the System Evacuating24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat Electrical4ROUTE High Voltage and Ground Wires 3ROUTE Control WiresTypical XC17 Wiring Main Control AGE Main Control Jumpers and TerminalsFAN Main Control Jumpers and TerminalsFlat metal jumper Field Control WiringOn−board link Unit Start−Up Connections for Testing and ChargingGauge SET Servicing Units Delivered Void of ChargeIndoor Coil AirflowAction Calculating System Charge for Outdoor Unit Void of Charge WeighCharge METHOD? Determine by RequirementsSubcooling ApproachTest and Charge Method HFC−410A Temperature Fahrenheit Psig Operating and Temperature PressuresSystem Operation Test Pins Function Ambient Sensor Temperature / Resistance Range High Discharge Sensor Temperature / Resistance Range System LED Alert Codes Sensor Temperature / Resistance RangeResetting LED Alert Codes Main Control LED Alert CodesAlert Status Compressor LED Alert Codes Detected in RUN High Pressure Switch Operation Low Pressure Switch Operation High Discharge Temperature Sensor Operation Verifying LED Status Codes MaintenanceVerifying Jumper Settings J2 FAN Motor Control and Start UPFan Motor Board Unit LED Codes LED Codes and Sequence of OperationsControl Panel Testing for External Power to Fan Control Fan Motor Test Fan Motor Surge Protection Device FAN Motor Surge ProtectionCooling Mode XC17 Start−Up and Performance ChecklistStart UP Checks Subcooling