Lennox International Inc 506510-01 installation instructions Line SET

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LINE SET

 

 

 

IMPORTANT Refrigerant lines must not contact structure.

 

 

 

 

 

INSTALLATION

 

 

 

Line Set Isolation

 

REFRIGERANT LINE SET ALLING

 

VERTICAL RUNS (NEW CONSTRUCTION SHOWN)

examples of proper refrigerant line set isolation:

 

 

REFRIGERANT LINE SET

FROM VERTICAL TO HORIZONTAL

ANCHORED HEAVY NYLON

 

WIRE TIE OR AUTOMOTIVE

AUTOMOTIVE

MUFFLER-TYPE HANGER

MUFFLER-TYPE HANGER

NOTE Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the temperature of the liquid line or when pressure drop is equal to or greater than 20 psig.

IMPORTANT Refrigerant lines must not contact wall

OUTSIDE WALL

VAPOR LINE

LIQUID LINE

 

 

 

WALL

STUD

STRAP LIQUID LINE TO

VAPOR LINE

LIQUID LINE

NON−CORROSIVE

METAL SLEEVE

VAPOR LINE − WRAPPED

IN ARMAFLEX

REFRIGERANT LINE SET ALLING

HORIZONTAL RUNS

To hang line set from joist or rafter, use either metal strapping material or anchored heavy nylon wire ties.

WOOD BLOCK

BETWEEN STUDS

WIRE TIE

INSIDE WALL

STRAP

NON−CORROSIVE

METAL SLEEVE

WIRE TIE

WOOD BLOCK

WIRE TIE

STRAP

SLEEVE

 

WIRE TIE (AROUND

 

VAPOR LINE ONLY)

8 FEET (2.43 METERS)

 

STRAPPING

 

MATERIAL (AROUND

 

VAPOR LINE ONLY)

 

FLOOR JOIST OR

 

ROOF RAFTER

TAPE OR

 

 

WIRE TIE

VAPOR LINE WRAPPED

WITH ARMAFLEX

OUTSIDE

WALL

LIQUID LINE

TAPE OR

WIRE TIE

FLOOR JOIST OR

ROOF RAFTER

8 FEET (2.43 METERS)

NON−CORROSIVE

METAL SLEEVE

STRAP THE VAPOR LINE TO THE JOIST OR RAFTER AT 8 FEET (2.43 METERS) INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE.

PVC

CAULK

PIPE

 

FIBERGLASS

INSULATION

NOTE

to be installed on exterior of outside wall.

WARNING Polyol ester (POE) oils used with HFC−410A refrigerant absorb moisture very quickly. It is very important that the refrigerant system be kept closed as much as possible. DO NOT remove line set caps or service valve stub caps until you are ready to make connections.

Figure 5. Line Set Installation

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506510−01

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Contents Table of Contents GeneralShipping and Packing List AIR ConditionerUnit Dimensions − Inches mm and Parts Arrangement Side View Access ViewModel Number Identification Base with Elongated LegsPLUMBING, Switches and Sensor Components Typical Unit Parts ArrangementControl BOX Operating Gauge Set and Service Valves Using Manifold Gauge SETOperating Service Valves Torque RequirementsTo Access Service Port Operating Angle Type Service ValveOperating Ball Type Service Valve Reinstall Stem CapRecovering Recovering Refrigerant from Existing SystemNew Outdoor Unit Placement Clearance on ALL Sides Minimum Clearance Above UnitMinimum Clearance Between TWO Units Positioning ConsiderationsElevating the Unit Stabilizing Unit on Uneven SurfacesRoof Mounting Outside Unit Placement Elevated Slab Mounting using Feet ExtendersSlab Mounting at Ground Level Stabilizing Unit on Uneven SurfacesRemoving and Installing Panels Access Panel RemovalAccess and Louvered Louvered Panel InstallationNew or Replacement Line Set Refrigerant Line SETLine SET Brazing Flushing Flushing the SystemUncased Coil Shown Line SET and Indoor Coil 1Sensing Bulb Installation Equalizer Line InstallationFlushing Line SET and Indoor Coil 2 Leak Testing the System Installing Isolation GrommetsLeak Test Line SET and Indoor CoilEvacuating Evacuating the SystemSize Circuit and Install Disconnect 2INSTALL ThermostatElectrical 24VAC Transformer3ROUTE Control Wires 4ROUTE High Voltage and Ground WiresTypical XC17 Wiring Main Control Jumpers and Terminals Main Control AGEMain Control Jumpers and Terminals FANField Control Wiring Flat metal jumperOn−board link Connections for Testing and Charging Gauge SETServicing Units Delivered Void of Charge Unit Start−UpAirflow Indoor CoilAction Weigh Charge METHOD? Determine byRequirements Calculating System Charge for Outdoor Unit Void of ChargeApproach SubcoolingTest and Charge Method Operating and Temperature Pressures HFC−410A Temperature Fahrenheit PsigSystem Operation Test Pins Function Ambient Sensor Temperature / Resistance Range High Discharge Sensor Temperature / Resistance Range Sensor Temperature / Resistance Range Resetting LED Alert CodesMain Control LED Alert Codes System LED Alert CodesAlert Status Compressor LED Alert Codes Detected in RUN High Pressure Switch Operation Low Pressure Switch Operation High Discharge Temperature Sensor Operation Maintenance Verifying Jumper Settings J2FAN Motor Control and Start UP Verifying LED Status CodesLED Codes and Sequence of Operations Fan Motor Board Unit LED CodesControl Panel Testing for External Power to Fan Control Fan Motor Test FAN Motor Surge Protection Fan Motor Surge Protection DeviceXC17 Start−Up and Performance Checklist Cooling ModeStart UP Checks Subcooling