Lennox International Inc Dave Lennox Signature Collection XC17 Air Conditioner, 506510-01

Page 15

FLUSHING LINE SET AND INDOOR COIL (2 OF 2)

4TYPICAL CHECK EXPANSION VALVE INSTALLATION PROCEDURE

This outdoor unit is designed for use in systems that use check expansion valve metering device. See the Lennox XC17 Engineering Handbook for approved check expansion valve kit match−ups and application information.

TWO PIECE PATCH PLATE (UNCASED COIL ONLY)

DISTRIBUTOR

TUBES

(Uncased Coil Shown)

LIQUID LINE STUB

ORIFICE END CHECK

HOUSINGEXPANSION VALVE

The check expansion valve unit can be installed internal or external to the indoor coil. In applications where an uncased coil is being installed in a field−provided plenum, install the check expansion valve in a manner that will provide access for field servicing of the check expansion valve. Refer to below illustration for reference during installation of check expansion valve unit.

TEFLON

RING

 

11

12

1

1/2 TURN

 

 

 

 

10

 

 

2

9

 

 

 

43

8

7

6

5

 

 

 

A Remove the field−provided fitting that temporary reconnected the liquid

TEFLON

 

line to the indoor unit’s distributor assembly.

SENSING

B Install one of the provided Teflon rings around the stubbed end of the

RING

 

LINE

check expansion valve and lightly lubricate the connector threads and

 

 

expose surface of the Teflon ring with refrigerant oil.

DISTRIBUTOREQUALIZER

ASSEMBLY LINE

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

MALE EQUALIZER LINE

VAPOR

FITTING (SEE

LINE

EQUALIZER LINE

 

INSTALLATION FOR

LIQUID LINE

FURTHER DETAILS)

 

SENSING BULB INSULATION IS REQUIRED

IF MOUNTED EXTERNAL TO THE COIL

CASING. SENSING BULB INSTALLATION

FOR BULB POSITIONING.

CAttach the stubbed end of the check expansion valve to the liquid line orifice housing. Finger tighten and use an appropriately sized wrench to turn an additional 1/2 turn clockwise as illustrated in the figure above, or 20 ft−lb.

DPlace the remaining Teflon washer around the other end of the check expansion valve. Lightly lubricate connector threads and expose sur- face of the Teflon ring with refrigerant oil.

EAttach the liquid line assembly to the check expansion valve. Finger tighten and use an appropriately sized wrench to turn an additional 1/2 turn clockwise as illustrated in the figure above or 20 ft−lb.

VAPOR LINE

ON LINES SMALLER THAN 7/8",

MOUNT SENSING BULB AT

 

 

EITHER THE 3 OR 9 O’CLOCK

 

POSITION.

 

12

BULB

BULB

SENSING BULB INSTALLATION

A Attach the vapor line sensing bulb in the proper orientation

VAPOR LINE

 

 

ON 7/8" AND LARGER LINES,

as illustrated to the right using the clamp and screws pro-

 

 

MOUNT SENSING BULB AT

vided.

 

 

EITHER THE 4 OR 8 O’CLOCK

NOTE

 

POSITION. NEVER MOUNT ON

12

BOTTOM OF LINE.

and check expansion bulb before insulating the sensing bulb

 

 

once installed.

1/8 TURN

 

BConnect the equalizer line from the check expansion valve to the equalizer vapor port on the vapor line. Finger tighten the flare nut plus 1/8 turn (7 ft−lbs) as illus- trated below.

11

12

1

10

 

2

9

 

3

84

7 6 5

BULB

BULB

 

NOTE OM OF LINE.

 

FLARE SEAL CAP

FLARE NUT

EQUALIZER LINE INSTALLATION

ARemove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure to the right.

BRemove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure to the right.

OR

COPPER FLARE

SEAL BONNET

 

 

MALE BRASS EQUALIZER

 

LINE FITTING

 

VAPOR LINE

Page 15

XC17 SERIES

Image 15
Contents AIR Conditioner Table of ContentsGeneral Shipping and Packing ListBase with Elongated Legs Unit Dimensions − Inches mm and Parts ArrangementSide View Access View Model Number IdentificationPLUMBING, Switches and Sensor Components Typical Unit Parts ArrangementControl BOX Torque Requirements Operating Gauge Set and Service ValvesUsing Manifold Gauge SET Operating Service ValvesReinstall Stem Cap To Access Service PortOperating Angle Type Service Valve Operating Ball Type Service ValveRecovering Refrigerant from Existing System RecoveringPositioning Considerations New Outdoor Unit PlacementClearance on ALL Sides Minimum Clearance Above Unit Minimum Clearance Between TWO UnitsElevating the Unit Stabilizing Unit on Uneven SurfacesRoof Mounting Stabilizing Unit on Uneven Surfaces Outside Unit PlacementElevated Slab Mounting using Feet Extenders Slab Mounting at Ground LevelLouvered Panel Installation Removing and Installing PanelsAccess Panel Removal Access and LouveredRefrigerant Line SET New or Replacement Line SetLine SET Brazing Line SET and Indoor Coil 1 FlushingFlushing the System Uncased Coil ShownSensing Bulb Installation Equalizer Line InstallationFlushing Line SET and Indoor Coil 2 Installing Isolation Grommets Leak Testing the SystemLine SET and Indoor Coil Leak TestEvacuating the System Evacuating24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat Electrical4ROUTE High Voltage and Ground Wires 3ROUTE Control WiresTypical XC17 Wiring Main Control AGE Main Control Jumpers and TerminalsFAN Main Control Jumpers and TerminalsFlat metal jumper Field Control WiringOn−board link Unit Start−Up Connections for Testing and ChargingGauge SET Servicing Units Delivered Void of ChargeAirflow Indoor CoilAction Calculating System Charge for Outdoor Unit Void of Charge WeighCharge METHOD? Determine by RequirementsApproach SubcoolingTest and Charge Method HFC−410A Temperature Fahrenheit Psig Operating and Temperature PressuresSystem Operation Test Pins Function Ambient Sensor Temperature / Resistance Range High Discharge Sensor Temperature / Resistance Range System LED Alert Codes Sensor Temperature / Resistance RangeResetting LED Alert Codes Main Control LED Alert CodesAlert Status Compressor LED Alert Codes Detected in RUN High Pressure Switch Operation Low Pressure Switch Operation High Discharge Temperature Sensor Operation Verifying LED Status Codes MaintenanceVerifying Jumper Settings J2 FAN Motor Control and Start UPFan Motor Board Unit LED Codes LED Codes and Sequence of OperationsControl Panel Testing for External Power to Fan Control Fan Motor Test Fan Motor Surge Protection Device FAN Motor Surge ProtectionXC17 Start−Up and Performance Checklist Cooling ModeStart UP Checks Subcooling