Lennox International Inc 506510-01 installation instructions Evacuating the System

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1/6 TURN

Evacuating the System

EVACUATING

LINE SET AND INDOOR COIL

CONNECT GAUGE SET

1NOTEready done)Remove. cores from service valves (if not al-

MANIFOLD

GAUGE SET

LOWHIGH

AConnect low side of manifold gauge set with 1/4 SAE in−line tee to vapor line service valve

BConnect high side of manifold gauge set to liquid line service valve

CConnect micron gauge available connector on the 1/4 SAE in−line tee.

DConnect the vacuum pump (with vacuum gauge) to the center port of the manifold gauge set. The center port line will be used later for both the HFC−410A and nitrogen containers.

OUTDOOR

UNIT

A

VAPOR

SERVICE

VALVE

A34000 1/4 SAE TEE WITH

SWIVEL COUPLER

500

C MICRON

GAUGE

TO VAPOR

SERVICE VALVE

LIQUID LINE

SERVICE VALVE

HFC−410A

B

VACUUM PUMP

TO LIQUID LINE

SERVICE VALVE

D

NITROGEN

RECOMMEND

MINIMUM 3/8" HOSE

 

2EVACUATE THE SYSTEM

AOpen both manifold valves and start the vacuum pump.

BEvacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).

NOTE During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure indicates a relatively large leak. If this occurs, repeat the leak testing procedure.

NOTE he term absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

CWhen the absolute pressure reaches 23,000 microns (29.01 inches of mercury), close the manifold gauge valves, turn off the vacuum pump and disconnect the manifold gauge center port hose from vacuum pump. Attach the manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose. Open the manifold gauge valves to break the vacuum in the line set and indoor unit. Close the manifold gauge valves.

DShut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the dry nitrogen from the line set and indoor unit.

EReconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20−minute period after shutting off the vacuum pump and closing the manifold gauge valves.

FWhen the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an upright cylinder of HFC−410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit.

G Perform the following:

S

Close manifold gauge valves.

11

12

1

S

Shut off HFC−410A cylinder.

10

 

 

2

S

Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with

 

 

9

 

 

3

 

core tool while maintaining a positive system pressure.

 

 

S

Replace the stem caps and secure finger tight, then tighten an additional one−sixth (1/6) of a turn as

8

 

 

4

 

illustrated.

7

6

5

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506510−01

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Contents Shipping and Packing List Table of ContentsGeneral AIR ConditionerModel Number Identification Unit Dimensions − Inches mm and Parts ArrangementSide View Access View Base with Elongated LegsPLUMBING, Switches and Sensor Components Typical Unit Parts ArrangementControl BOX Operating Service Valves Operating Gauge Set and Service ValvesUsing Manifold Gauge SET Torque RequirementsOperating Ball Type Service Valve To Access Service PortOperating Angle Type Service Valve Reinstall Stem CapRecovering Recovering Refrigerant from Existing SystemMinimum Clearance Between TWO Units New Outdoor Unit PlacementClearance on ALL Sides Minimum Clearance Above Unit Positioning ConsiderationsElevating the Unit Stabilizing Unit on Uneven SurfacesRoof Mounting Slab Mounting at Ground Level Outside Unit PlacementElevated Slab Mounting using Feet Extenders Stabilizing Unit on Uneven SurfacesAccess and Louvered Removing and Installing PanelsAccess Panel Removal Louvered Panel InstallationNew or Replacement Line Set Refrigerant Line SETLine SET Brazing Uncased Coil Shown FlushingFlushing the System Line SET and Indoor Coil 1Sensing Bulb Installation Equalizer Line InstallationFlushing Line SET and Indoor Coil 2 Leak Testing the System Installing Isolation GrommetsLeak Test Line SET and Indoor CoilEvacuating Evacuating the SystemElectrical Size Circuit and Install Disconnect2INSTALL Thermostat 24VAC Transformer3ROUTE Control Wires 4ROUTE High Voltage and Ground WiresTypical XC17 Wiring Main Control Jumpers and Terminals Main Control AGEMain Control Jumpers and Terminals FANField Control Wiring Flat metal jumperOn−board link Servicing Units Delivered Void of Charge Connections for Testing and ChargingGauge SET Unit Start−UpAirflow Indoor CoilAction Requirements WeighCharge METHOD? Determine by Calculating System Charge for Outdoor Unit Void of ChargeApproach SubcoolingTest and Charge Method Operating and Temperature Pressures HFC−410A Temperature Fahrenheit PsigSystem Operation Test Pins Function Ambient Sensor Temperature / Resistance Range High Discharge Sensor Temperature / Resistance Range Main Control LED Alert Codes Sensor Temperature / Resistance RangeResetting LED Alert Codes System LED Alert CodesAlert Status Compressor LED Alert Codes Detected in RUN High Pressure Switch Operation Low Pressure Switch Operation High Discharge Temperature Sensor Operation FAN Motor Control and Start UP MaintenanceVerifying Jumper Settings J2 Verifying LED Status CodesLED Codes and Sequence of Operations Fan Motor Board Unit LED CodesControl Panel Testing for External Power to Fan Control Fan Motor Test FAN Motor Surge Protection Fan Motor Surge Protection DeviceXC17 Start−Up and Performance Checklist Cooling ModeStart UP Checks Subcooling