Lennox International Inc Dave Lennox Signature Collection XC17 Air Conditioner, 506510-01

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FAN MOTOR SURGE PROTECTION

Surge Protector (Metal Oxide Varistor − MOV) − A part designed to protect electrical devices from voltage spikes that are 3 to 4 times the normal circuit voltage (See Figure 26 for illustration of component).

An MOV works as follows: It is essentially a batch of metallic−oxide grains separated by insulating layers. Repeated voltage surges break down the insulating layers, lowering the overall resistance and eventually causing the device to draw too much current and trip whatever over−current protection is inherent in the system)

MOV Check: They are supposed to be located beyond the line fuse (though possibly not always). In this case, where the line fuse blows or circuit breaker trips but there is no visible damage to the MOV(s), the simplest test may be to just temporarily remove the MOV(s) and see if the problem goes away.

See Figure 1 for location of the Surge Protections device which is located in the unit control box area.

Figure 26. Fan Motor Surge Protection Device

Outdoor Unit

Maintenance and service must be performed by a qualified installer or service agency. At the beginning of each cooling season, the system should be checked as follows:

1.Outdoor unit fan motor is pre−lubricated and sealed. No further lubrication is needed.

2.Visually inspect all connecting lines, joints and coils for evidence of oil leaks.

3.Check all wiring for loose connections.

4.Check for correct voltage at unit (unit operating).

5.Check amperage draw on outdoor fan motor. Motor Nameplate:_________ Actual:__________.

6.Inspect drain holes in coil compartment base and clean if necessary.

NOTE - If insufficient cooling occurs, the unit should be gauged and refrigerant charge should be checked.

Outdoor Coil

Clean and inspect outdoor coil (may be flushed with a water hose). Ensure power is off before cleaning.

NOTE door coil

more frequently if it is exposed to substances which are corrosive or which block airflow across the coil (e.g., pet urine, cottonwood seeds, fertilizers, fluids that may contain high levels of corrosive chemicals such as salts)

Sea Coast

which is corrosive to most metal. Units that are located near the ocean require frequent inspections and maintenance. These inspections will determine the necessary need to wash the unit including the outdoor coil. Consult your installing contractor for proper intervals/procedures for your geographic area or service contract.

Indoor Unit

1.Clean or change filters.

2.Lennox blower motors are prelubricated and permanently sealed. No more lubrication is needed.

3.Adjust blower speed for cooling. Measure the pressure drop over the coil to determine the correct blower CFM. Refer to the unit information service manual for pressure drop tables and procedure.

4.Belt Drive Blowers − Check belt for wear and proper tension.

5.Check all wiring for loose connections.

6.Check for correct voltage at unit. (blower operating)

7.Check amperage draw on blower motor.

Motor Nameplate:_________ Actual:__________.

Indoor Coil

1.Clean coil if necessary.

2.Check connecting lines, joints and coil for evidence of oil leaks.

3.Check condensate line and clean if necessary.

HOMEOWNER

Cleaning of the outdoor unit’s coil should be performed by a trained service technician. Contact your dealer and set up a schedule (preferably twice a year, but at least once a year) to inspect and service your outdoor unit. The following maintenance may be performed by the homeowner.

CAUTION

Physical contact with metal edges and corners while applying excessive force or rapid motion can result in personal injury. Be aware of, and use caution when working near these areas during installation or while servicing this equipment.

IMPORTANT

Sprinklers and soaker hoses should not be installed where they could cause prolonged exposure to the outdoor unit by treated water. Prolonged exposure of the unit to treated water (i.e., sprinkler systems, soakers, waste water, etc.) will corrode the surface of steel and aluminum parts and diminish performance and longevity of the unit.

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XC17 SERIES

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Contents AIR Conditioner Table of ContentsGeneral Shipping and Packing ListBase with Elongated Legs Unit Dimensions − Inches mm and Parts ArrangementSide View Access View Model Number IdentificationControl BOX PLUMBING, Switches and Sensor ComponentsTypical Unit Parts Arrangement Torque Requirements Operating Gauge Set and Service ValvesUsing Manifold Gauge SET Operating Service ValvesReinstall Stem Cap To Access Service PortOperating Angle Type Service Valve Operating Ball Type Service ValveRecovering Refrigerant from Existing System RecoveringPositioning Considerations New Outdoor Unit PlacementClearance on ALL Sides Minimum Clearance Above Unit Minimum Clearance Between TWO UnitsRoof Mounting Elevating the UnitStabilizing Unit on Uneven Surfaces Stabilizing Unit on Uneven Surfaces Outside Unit PlacementElevated Slab Mounting using Feet Extenders Slab Mounting at Ground LevelLouvered Panel Installation Removing and Installing PanelsAccess Panel Removal Access and LouveredRefrigerant Line SET New or Replacement Line SetLine SET Brazing Line SET and Indoor Coil 1 FlushingFlushing the System Uncased Coil ShownFlushing Line SET and Indoor Coil 2 Sensing Bulb InstallationEqualizer Line Installation Installing Isolation Grommets Leak Testing the SystemLine SET and Indoor Coil Leak TestEvacuating the System Evacuating24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat Electrical4ROUTE High Voltage and Ground Wires 3ROUTE Control WiresTypical XC17 Wiring Main Control AGE Main Control Jumpers and TerminalsFAN Main Control Jumpers and TerminalsFlat metal jumper Field Control WiringOn−board link Unit Start−Up Connections for Testing and ChargingGauge SET Servicing Units Delivered Void of ChargeAction AirflowIndoor Coil Calculating System Charge for Outdoor Unit Void of Charge WeighCharge METHOD? Determine by RequirementsTest and Charge Method ApproachSubcooling HFC−410A Temperature Fahrenheit Psig Operating and Temperature PressuresSystem Operation Test Pins Function Ambient Sensor Temperature / Resistance Range High Discharge Sensor Temperature / Resistance Range System LED Alert Codes Sensor Temperature / Resistance RangeResetting LED Alert Codes Main Control LED Alert CodesAlert Status Compressor LED Alert Codes Detected in RUN High Pressure Switch Operation Low Pressure Switch Operation High Discharge Temperature Sensor Operation Verifying LED Status Codes MaintenanceVerifying Jumper Settings J2 FAN Motor Control and Start UPFan Motor Board Unit LED Codes LED Codes and Sequence of OperationsControl Panel Testing for External Power to Fan Control Fan Motor Test Fan Motor Surge Protection Device FAN Motor Surge ProtectionStart UP Checks XC17 Start−Up and Performance ChecklistCooling Mode Subcooling