Quadra-Fire CASTILE-GAS-CSB, 7023-111E Cut and bend flashing as needed to fit Sealant adhesive

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Step 1.

Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration.

Step 2.

Once the center point of the penetration has been determined, cut a 6 in. (152mm) diameter hole in the masonry. If the hole is too large, the retro connector might not mount properly; if the hole is too small, the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10 in. (254mm) square opening in the wall (centered around the 6 in. (152mm) masonry opening). If there is sheet rock only (no studs) in front of the masonry the 10 in. (254mm) opening is still needed, but does not need to be framed. If the hole is framed a wall thimble is required. This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles

(Figure 5.25).

Cut and bend flashing as needed to fit

Figure 5.26

 

Sealant adhesive

 

 

 

Step 4.

To determine the length of flex needed, measure from 3 in. (76mm) above the top of the flashing down to the level of the opening. Add the distance from the center of the chimney out through the wall. Cut a piece of 4 in. (102mm) flex to this length (extended to its nominal length). Be sure to leave 2-3 in. (51-76mm) of flex above the existing chimney to allow for connection to the termination kit.

Studwall

10 in. x 10 in. (254mm x 254mm)

framed opening in wall

Retro Connector

(4) Masonry Bolts

(Not Included)

Masonry Chimney

Wall Thimble Cover

Step 5.

Connect the flex liner to the top adapter using three sheet metal screws (Figure 5.21, page 19).

Step 6.

Feed the flex liner through the flashing into the chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming an angle to line up the flex liner with the vent opening on the appliance.

NOTE: For hearth applications, refer to page 19 for the use of a co-axial to co-linear appliance connector.

Figure 5.25

Step 3.

Secure the flashing to the top of the masonry chimney using a bead of non-hardening sealant-adhesive. If the flashing is larger than the top of the chimney, cut and fold flashing as needed to fit chimney (Figure 5.26).

WARNING

Fire Risk.

Explosion Risk.

Do not let the fl ex liner sag below the level at which it will connect to the appliance or connector. This could allow hot gas to become trapped and potentially become a fire hazard. The flex liner path should always be sloped up toward the termination cap.

Step 7.

If additional lengths of flex liner are needed to span the chimney height, use a flex coupler to connect the pieces of flex liner together. Connect the flex to the coupler by using four sheet metal screws for each side (Figure 5.27, on the next page).

July 29, 2008

Quadra-Fire · Castile Gas Stove · 7023-111E

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Contents Do not Discard this Manual What to do if you smell gasDo Discardnot Hot glass will cause burnsWelcome to the Quadra-Fire Family Table of Contents 1Listing and Code Approvals Requirements for the Commonwealth of Massachusetts BELOW. Keep Clear of ALL ObstructionsManufacturer Requirements Tools will apply to every installation Design & Installation ConsiderationsGetting Started Inspect Appliance & ComponentsClearances Selecting Appliance LocationVent Termination Minimum Clearances 4Termination LocationsAlcove Applications Venting Components Vent InformationUse of Elbows Measuring StandardsExceptions for Horizontal Installations How to Use the Vent Graph Venting GuidelinesType B Straight Out Installation Type a Up and Out InstallationType C 45 Elbow in Corner Installation Horizontal Termination203mm Step Direct Vent Pipe Vertical TerminationStep Twist-lock the vent cap and seal Cathedral Ceiling Class a Metal Chimney Type a & B Co-Axial to Co-Linear Type C Up & Out InstallationExisting Masonry Chimney Type a Type BCut and bend flashing as needed to fit Sealant adhesive Retro Connector Fuel Conversions Gas InformationConverting to LP Gas Propane Natural GASScrews Rubber Gasket Identification Label F Valve Regulator ReplacementPressure Gas Pressures Gas ConnectionCheck for GAS Leaks Connecting to the Appliance Recommendation for WireStanding Pilot Ignition System Wiring Wire Size Max. LengthON/OFF Accessories Appliance SetupRemove Shipping Materials Top to Rear Vent ConversionLeg Leveling System Baf e Installation/AdjustmentPositioning the Logs Mineral WoolOpening Front Door 16 nut Snap disc through bracket Glass Door Assembly Blower InstallationBlower Shutter Adjustment Damper Adjustment For top or rear vent installationsOperating Instructions Before Lighting ApplianceControls Lighting Appliance For Your Safety Read Before LightingFrequently Asked Questions Initial Break-in ProcedureAfter Appliance is Lit Symptom Possible Cause Corrective Action TroubleshootingBe Placed in this Opening After servicing Maintaining and Servicing Your ApplianceNecessary. USE Caution When CLEANING/HANDLING Ceramic Burner Maintenance Tasks InspectReference Materials Appliance Dimension DiagramSL-D Series Vent Components Vent Components DiagramHHT SL-P Vent Components ListTermination Caps & Kits Castile GAS Nbr Description Service Parts List cont’d. Castile GASPart Description SKUAlphabetical Order RV-CG-MBK Accessories Warranty Policy Lifetime WarrantyCastile Gas Contact InformationDealer Telephone