Bryant 340MAV instruction manual Location, General

Page 12

A.

Condensate Trap Location

condensate trap relief port tube. The other collector box pressure

The condensate trap must be removed from the factory-installed

tube (green label) which was factory connected to the condensate

trap relief port connection MUST be connected to the pressure

blower shelf location and relocated in selected application location

switch in DOWNFLOW or HORIZONTAL RIGHT applications.

as shown in Fig. 2 or 12.

NOTE: See Fig. 12 or tube routing label on main furnace door to

To relocate condensate trap from the blower shelf to desired

location, perform the following:

check for proper connections.

 

 

1. Remove 3 tubes connected to condensate trap.

Relocate tubes as described below.

 

 

2. Remove trap from blower shelf by gently pushing tabs

1.

Disconnect collector box pressure tube (pink label) attached

 

 

 

inward and rotating trap.

 

 

to pressure switch.

 

 

3. Install casing hole filler cap (factory-supplied in loose parts

2.

Extend collector box pressure tube (green label) which was

 

 

 

bag) into blower shelf hole where trap was removed.

 

 

previously connected to condensate trap relief port connec-

 

 

 

 

 

 

 

tion by splicing to small diameter tube (factory-supplied in

 

 

 

WARNING: Casing hole filler cap must be installed in

 

 

 

loose parts bag).

 

 

 

blower shelf hole when condensate trap is relocated.

 

 

3. Route extended collector box pressure tube behind inducer

 

 

 

Failure to follow this warning could result in electrical

 

 

 

 

 

 

 

 

motor bracket then between inducer motor and pressure

 

 

 

shock, fire, personal injury or death.

 

 

 

 

 

 

 

 

 

switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Connect collector box pressure tube (green label) to pres-

 

 

4. Install condensate trap into left-hand side casing hole by

 

 

sure switch connection labeled COLLECTOR BOX.

 

 

 

5. Use remaining smaller diameter tube (factory-supplied in

 

 

 

inserting tube connection stubs through casing hole and

 

 

 

 

rotating until tabs snap into locking position.

 

 

loose parts bag) to extend collector box pressure tube (pink

 

 

5. Fill unused condensate trap casing holes with plastic filler

 

 

label) which was previously connected to pressure switch.

 

 

 

 

 

 

 

 

 

caps (factory-supplied in loose parts bag).

 

6. Route this extended tube (pink label) to condensate trap

B.

Condensate Trap Tubing

 

 

relief port connection.

NOTE: See Fig. 12 or tube routing label on main furnace door to

7.

Determine appropriate length, cut, and connect tube.

check for proper connections.

8.

Clamp tube to relief port connection.

 

 

1. Collector Box Drain Tube

E. Condensate Trap Freeze Protection

 

 

 

a. Remove factory-installed plug from LOWER collector

 

 

 

Refer to Condensate Drain Protection section for recommenda-

 

 

 

box drain tube (blue and white striped label).

 

 

 

tions and procedures.

 

 

 

b. Install removed clamp and plug into UPPER collector

 

 

 

F. Construct a Working Platform

 

 

 

box drain tube (blue label) which was previously con-

 

 

 

Construct working platform where all required furnace clearances

 

 

 

nected to condensate trap.

 

 

 

are met. (See Fig. 3 and 11.)

 

 

 

c. Connect LOWER collector box drain tube (blue and

 

 

 

 

 

 

 

 

 

white striped label) to condensate trap. Tube does not

 

CAUTION: The condensate trap MUST be installed

 

 

 

need to be cut.

 

 

below furnace. See Fig. 5 for dimensions. The drain

 

 

 

d. Clamp tube to prevent any condensate leakage.

 

 

connection to condensate trap must also be properly

 

 

2. Inducer Housing Drain Tube

 

 

sloped to an open drain. Failure to follow this caution will

 

 

 

 

result in intermittent unit operation.

 

 

 

 

 

 

 

a.Remove factory-installed cap and clamp from LOWER inducer housing drain connection.

b. Remove and discard UPPER (molded) inducer housing

NOTE: Combustion-air and vent pipes are restricted to a mini-

drain tube which was previously connected to conden-

mum length of 5 ft. (See Table 7.)

NOTE: A 12-in. minimum offset pipe section is recommended

sate trap.

c. Install cap and clamp on UPPER inducer housing drain

with short (5 to 8 ft) vent systems. This recommendation is to

reduce excessive condensate droplets from exiting the vent pipe.

connection where molded drain tube was removed.

(See Fig. 11 or 34.)

d. Use inducer housing drain extension tube (violet label

LOCATION

and factory-supplied in loose parts bag) to connect

LOWER inducer housing drain connection to conden-

I. GENERAL

sate trap.

This furnace must

 

e. Determine appropriate length, cut, and connect tube to

• be installed so the electrical components are protected from

condensate trap.

water.

f. Clamp tube to prevent any condensate leakage.

• not be installed directly on any combustible material other than

3. Relief Port Tube

wood flooring (refer to SAFETY CONSIDERATIONS).

• be located so combustion-air and vent pipe maximum lengths

Refer to Pressure Switch Tubing section for connection

are not exceeded. Refer to Table 7.

procedure.

• be located where available electric power and gas supplies meet

C. Condensate Trap Field Drain Attachment

specifications on the furnace rating plate.

 

Refer to Condensate Drain section for recommendations and procedures.

D. Pressure Switch Tubing

One collector box pressure tube (pink label) is factory connected to the pressure switch for use when furnace is installed in UPFLOW applications. This tube MUST be disconnected and used for the

be attached to an air distribution system and be located as close to the center of the distribution system as possible. Refer to Air Ducts section.

be provided with ample space for servicing and cleaning. Always comply with minimum fire protection clearances shown on the furnace clearance to combustible label.

—12—

Image 12
Contents Electrostatic Discharge ESD Precautions Safety ConsiderationsMultipoise Orientations Dimensions Unit SizeSafety II. General InstallationVI. GAS Piping and GAS Pipe Pressure Testing Codes and StandardsElectrostatic Discharge ESD Precautions VII. Electrical ConnectionsIntroduction ApplicationsGeneral II. Upflow ApplicationsPressure Switch Tubing Condensate Trap Tubing Factory-Shipped OrientationCondensate Trap Location Alternate Upflow Orientation Condensate Trap Tubing Alternate Upflow OrientationIII. Downflow Applications Condensate Trap LocationCondensate Trap Tubing Horizontal Left Tube Configuration IV. Horizontal Left SUPPLY-AIR Discharge Applications Construct a Working PlatformHorizontal Right SUPPLY-AIR Discharge Applications Attic Location and Working Platform Location Furnace Location for Proper Condensate Drainage II. Furnace Location Relative to Cooling EquipmentII. Installation in Upflow or Downflow Applications Installation Leveling Legs if DesiredIII. Installation in Horizontal Applications III. Hazardous LocationsOpening Dimensions Furnace Plenum Opening Floor Opening CasingWidth Duct Flanges II. Ductwork Acoustical TreatmentIII. Supply AIR Connections IV. Return AIR ConnectionsFilter Arrangement Filter InformationVI. Bottom Closure Panel VII. GAS PipingMaximum Capacity of Pipe Casings onlyFire or Explosion Hazard Electrical ConnectionsWiring III AccessoriesPCB Electrical Data Direct VentingRemoval of Existing Furnaces from Common Vent Systems II. COMBUSTION-AIR and Vent PipingControl Center COMBUSTION-AIR and Vent Pipe Termination Clearances Clearance FTCombustion-Air and Vent Pipe Diameter ExampleCombustion-Air and Vent Pipe Attachment COMBUSTION-AIR Intake Housing Plug Fitting Short Vent 5 to 8 Ft SystemMaximum Allowable Pipe Length FT Altitude FT6001 to 7000‡ Air Intake Housing Plug Fitting Drain Vent Extension Pipe Extended Exposed Sidewall PipesTwo-Pipe Termination Kit Concentric Vent/Air Termination Kit IV. Multiventing and Vent TerminationsRoof Termination Preferred Sidewall Termination of 12 in. or Less Condensate Drain General II. ApplicationIII. Condensate Drain Protection Heating Mode II. Cooling ModeIII. Continuous Blower Mode IV. Heat Pump ModeSTART-UP Procedures General IV. AdjustmentsComponent Test II. Prime Condensate Trap with WaterInducer Housing Drain Cap BTU/CU FT Orifice Manifold 625 650 Only 7001 675 725 8000 775 750 15% 825 2001to 725 750 Only 4001 775 800 825 5000 875 850 900 925 Example 100,000 Btuh Input Furnace Installed AT 4300 FT Altitude Derate MultiplierUnited States CanadaBlower OFF Delay Setup Position Check Safety ControlsGAS Rate CU FT/HR Speed SelectorII. Check Pressure Switch ChecklistCheck Primary Limit Control CHECKLIST-INSTALLATION CHECKLIST-START-UPLoad Calculation Combustion AIR Vent Piping
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340MAV specifications

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