Bard FLR085D36F, FLR140D60F, FLR110D48F Beckett Cleancut OIL Pump, Beckett Solid State Igniter

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These controls were selected for their proven high quality, dependability, and serviceability. With proper maintenance this burner assembly will provide many years of reliable service.

All units are shipped with the oil burner installed, and with high rate oil nozzle installed designed for use with No. 1 or No. 2 fuel oil. Inspect firepot refractory before firing to be sure it has not been jarred out of position in shipment. Burner air tube must not extend beyond inside surface of firepot. Burner head should be centered on the combustion chamber opening. See Figures 19 and 20.

WARNING

Never attempt to use gasoline in your furnace. Gasoline is more combustible than fuel oil and could result in a serious explosion causing damage, injury or death.

The following is a detailed explanation of each control included in the Beckett AFG Oil Burner, how each operates, how to set up the burner, and how to troubleshoot problems should they occur.

BECKETT “CLEANCUT” OIL PUMP

This oil pump is equipped with an oil solenoid valve installed in the pump housing. This feature provides quick cutoffs resulting in reduction in smoke after the burner shuts down. This is a time proven pump design and is capable of both one and two pipe systems. All installation and set up instructions are outlined in the “Oil Pump Specification” section of the installation instructions manual.

BECKETT SOLID STATE IGNITER

This igniter differs from the traditional iron core transformer in that it produces a 14,000 volt spark instead of a 10,000 volt spark of the iron core transformer. This hotter spark provides for cleaner, faster ignitions. Being solid state technology this igniter is less susceptible to problems caused by voltage variations. It also has a greater ability to ignite cold and/or inconsistent oil. The solid state igniter is wired to the primary control the same as an iron core transformer.

GENISYS 7505 PRIMARY CONTROL

The Genisys 7505 Interrupted Electronic Oil Primary is a line voltage, safety rated, interrupted ignition oil primary control for residential oil burners. The Genisys 7505 used with a cad cell flame sensor, operates the oil burner and oil valve. The primary controls fuel oil, senses flame, controls ignition spark and is designed to notify a remote alarm circuit before going into lockout when equipped with a flame monitoring system.

This primary control possesses the latest technology, is a very simple control to operate and provides additional troubleshooting features to ease service and reduce down time. The operational guide for the Genisys 7505 primary control is provided following on Page 14.

Manual

2100-422M

Page

13 of 42

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Contents OIL Furnace Installation Instructions Contents For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsLocating the Furnace Equipment SelectionMinimum Clearances FLF/FLR 085, 110 and 140 Specification Sheet Supply Specification Sheet FC085 Model Dimensions Counterflow Specification SheetInstalling a Cooling Unit Installing the FurnaceInstruments Required for Proper Setup of the Furnace InstallationFactory Wiring WiringField Wiring Electrical DataTypical Unit Setup FLF Unit Shown Typical Unit Setup FLF Unit ShownI m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG or NX OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpGenisys 7505 Primary Control Beckett Genisys Reset Button OperationBurner States Table B Status Lights Table a Reset Button OperationPriming the Pump CAD Cell Resistance IndicatorDisable Function Resetting from Restricted LockoutElectronic Blower Control Cleaner ConnectionFurnace Data Burner Setup and Adjustment ProceduresPreparation Steps Combustion Adjustment StepsCombustion Diagnosis Short Form Adjustment Procedure Typical Smoke CO2 Chart with Adjustment Range High Air Settings Low Bacharach Smoke NumberPressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 and Reserve AIR Removing GUN Assembly GUN Assembly AdjustmentCombustion AIR Requirements Spacing of ElectrodesCombustion AIR Boot Assembly AFG Burner Combustion AIR Boot AssemblyALL AIR from Inside Building Appliances Located in Confined SpacesALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors Manual 2100-422M Venting Options Louvers and GrillesThermostat Vertical VentingAFG AIR Filters Typical Installation of FR25 Filter KITLO-BOY Models Filter Locations Filter Installation LO-BOY ModelsLubrication Service HintsInspect AIR Filter Final Inspection and TestRemoval of Burner only Combination Combustion CHAMBER/BURNER Mounting SystemTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH110D48F Data Chart FH085D36F DataChart FH110D60F Data Chart FLF/FLR085D36F DataChart FC085D36F Data Chart FLR140D60F DataExchanger FH Series Wiring Diagram4047-119 E 4047-120 D