Bard FLR110D48F, FLR140D60F, FLR085D36F, FH110D60F warranty OIL Furnace Installation Instructions

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OIL FURNACE

INSTALLATION INSTRUCTIONS

MODELS

FH085D36F FH110D48F FH110D60F

FLF085D36F FLF110D48F FLF110D60F

FLR085D36F FLR110D48F FLR110D60F

FLR140D60F FC085D36F

WARNING

READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION.

THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION.

IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS.

FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

IMPORTANT NOTICE

THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION HEATER. USE OF THIS FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL, NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE BARD MANUFACTURING COMPANY LIMITED WARRANTY.

WARNING

CARBON MONOXIDE POISONING HAZARD

FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH. Carbon Monoxide is invisible, orderless and toxic! Bard Manufacturing recommends a carbon monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon monoxide alarm in the living area of your home and away from doorways to attached garages. Follow the alarm manufacturer’s instructions included with the alarm.

Bard Manufacturing Company, Inc.

Manual:

2100-422M

Bryan, Ohio 43506

Supersedes:

2100-422L

Since 1914...Moving ahead just as planned.

File:

VOL. I, TAB 3

Date:

11-21-11

 

Page

1 of 42

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Contents OIL Furnace Installation Instructions Contents For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsLocating the Furnace Equipment SelectionMinimum Clearances FLF/FLR 085, 110 and 140 Specification Sheet Supply Specification Sheet FC085 Model Dimensions Counterflow Specification SheetInstalling a Cooling Unit Installing the FurnaceInstruments Required for Proper Setup of the Furnace InstallationFactory Wiring WiringField Wiring Electrical DataTypical Unit Setup FLF Unit Shown Typical Unit Setup FLF Unit ShownI m n e y OIL Line Piping Typical Single Inside Tank InstallationBeckett AFG or NX OIL Burner Beckett Solid State Igniter Beckett Cleancut OIL PumpGenisys 7505 Primary Control Beckett Genisys Reset Button OperationBurner States Table B Status Lights Table a Reset Button OperationPriming the Pump CAD Cell Resistance IndicatorDisable Function Resetting from Restricted LockoutElectronic Blower Control Cleaner ConnectionFurnace Data Burner Setup and Adjustment ProceduresPreparation Steps Combustion Adjustment StepsCombustion Diagnosis Short Form Adjustment Procedure Typical Smoke CO2 Chart with Adjustment Range High Air Settings Low Bacharach Smoke NumberPressure Gauge Connection to Bleed Port Recommended START-UP Settings No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FCorrelation of Percent of CO2, O2 and Reserve AIR Removing GUN Assembly GUN Assembly AdjustmentCombustion AIR Requirements Spacing of ElectrodesCombustion AIR Boot Assembly AFG Burner Combustion AIR Boot AssemblyALL AIR from Inside Building Appliances Located in Confined SpacesALL Ventilation AIR from Outdoors Minimum Ventilation OpeningsAppliances Located in Confined Spaces ALL AIR from Outdoors Manual 2100-422M Venting Options Louvers and GrillesThermostat Vertical VentingAFG AIR Filters Typical Installation of FR25 Filter KITLO-BOY Models Filter Locations Filter Installation LO-BOY ModelsLubrication Service HintsInspect AIR Filter Final Inspection and TestRemoval of Burner only Combination Combustion CHAMBER/BURNER Mounting SystemTo Remove the Entire Combustion Chamber Mounting System To Remove Burner onlyRemoval of Entire Combustion Chamber Mounting System Common Causes of Trouble Cleaning of the Heat ExchangerCare of Finish Chart FH110D48F Data Chart FH085D36F DataChart FH110D60F Data Chart FLF/FLR085D36F DataChart FC085D36F Data Chart FLR140D60F DataExchanger FH Series Wiring Diagram4047-119 E 4047-120 D