Bard FLR085D36F, FLR140D60F, FLR110D48F, FH110D60F, FLF085D36F, FLF110D48F, FLF110D60F warranty Contents

Page 2

CONTENTS

Getting Other Information and Publications

3

Installation and Operating Instructions

 

 

Equipment Selection

4

Locating the Furnace

4

Installing the Furnace

8

Duct Work

.............................................................

8

Installing a Cooling Unit

8

Wiring

..............................................................

9

Oil Line Piping

12

Beckett AFG Oil Burner

12 & 13

Beckett “CleanCut” Oil Pump

13

Beckett Solid State Igniter

13

Beckett R7184B Primary Control

13

Beckett R7184B Primary Operational Guide

14

Beckett GeniSys 7505

14 – 17

Burner States, Reset Button Op., Priming the Pump, Cad

Cell Resistance Indicator, Reset Restricted Lockout

 

Burner Set up and Adjustments

19, 20 & 21

Short Form Adjustment Procedure

21

Combustion Air Requirements

25

Louvers and Grilles

30

Venting Options

30

Thermostat

30

TABLES

 

 

 

Table 1

Minimum Clearances

4

Table 2

Dimensions FLF/R Models

5

Table 3

Electrical Data

9

Table A

Reset Button Operation

15

Table B

Status Lights

15

Table 4

Furnace Data

19

Table 5

Correlation of % of CO2, O2 and

 

 

Reserve Air

24

Table 6

No. 2 Fuel Oil Efficiency Chart

24

Table 7

Recommended Start-Up Settings

24

Table 8

Sq.Ft. Required as

 

 

 

Unconfined Space

27

Table 9

Minimum Ventilation Openings

28

Table 10

Temperature Rise Ranges, Limit

 

 

Control Settings, and

 

 

 

Heating Blower Speeds

31

Table 11

Filter Sizes for Oil Furnaces

32

CHARTS

 

 

 

Chart 1

FH085D36F Data

38

Chart 2

FH110D48F Data

38

Chart 3

FH110D60F Data

38

Chart 4

FLF/FLR085D36F Data

38

Chart 5

FLF/FLR110D48F Data

38

Chart 6

FLF/FLR110D60F Data

38

Chart 7

FLR140D60F Data

39

Chart 8

FC085D36F Data

39

Filters

 

Lo-Boy Models – Filter Locations

33

Maintenance

 

Lubrication

34

Inspect Air Filter

34

Final Inspection and Test

34

Service Hints

34

Combination Combustion Chamber/Burner

 

Mounting System

35

To Remove Burner Only

36

To Remove Entire Combustion Chamber

 

Mounting System

36

Common Causes of Trouble

37

Care of Finish

37

Cleaning of the Heat Exchanger

37

Blower System Resistance Charts

38-39

Wiring Diagrams

40-42

FIGURES

 

 

Figure 1

FLF/R Models Dimensions

5

Figure 2

FH Models Dimensions

6

Figure 3

FC Models Dimensions

7

Figure 4

Typical Unit Setup - FLF

10

Figure 5

Typical Flue Installation

 

 

Requirements - FLF

11

Figure 6

Typical Single Inside

 

 

Tank Installation

12

Figure 7

Electronic Blower Control

18

Figure 8

Typical Smoke-CO2Characteristic ..

22

Figure 9

Pressure Gauge Connection to

 

 

Bleed Port

23

Figure 10

Electrode Adjustments

25

Figure 11

Combustion Air Boot Assembly

26

Figure 12

All Air From Inside Building

27

Figure 13

All Air From Outdoors

28

Figure 14

All Air From Outdoors Through

 

 

Ventilated Attic

29

Figure 15

All Air From Outdoors - Inlet Air

 

 

From Ventilated Crawl Space and

 

 

Outlet Air to Ventilated Attic

29

Figure 16

Typical Installation of FR26 and FR27.

 

Filter Rack

32

Figure 17

Typical Installation of FR25 Filter

 

 

Kit

32

Figure 18

Filter Installation - Lo-Boy Models ...

33

Figure 19

Removal of Burner Only

35

Figure 20

Removal of Entire Combustion

 

 

Chamber Mounting System

36

Manual

2100-422M

Page

2 of 42

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Contents OIL Furnace Installation Instructions Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersMinimum Clearances Equipment SelectionLocating the Furnace FLF/FLR 085, 110 and 140 Specification Sheet Supply Specification Sheet Counterflow Specification Sheet FC085 Model DimensionsInstruments Required for Proper Setup of the Furnace Installing the FurnaceInstalling a Cooling Unit InstallationField Wiring WiringFactory Wiring Electrical DataTypical Unit Setup FLF Unit Shown Typical Unit Setup FLF Unit ShownI m n e y Beckett AFG or NX OIL Burner Typical Single Inside Tank InstallationOIL Line Piping Genisys 7505 Primary Control Beckett Cleancut OIL PumpBeckett Solid State Igniter Burner States Reset Button OperationBeckett Genisys Table a Reset Button Operation Table B Status LightsCAD Cell Resistance Indicator Priming the PumpResetting from Restricted Lockout Disable FunctionCleaner Connection Electronic Blower ControlBurner Setup and Adjustment Procedures Furnace DataCombustion Diagnosis Combustion Adjustment StepsPreparation Steps Short Form Adjustment Procedure High Air Settings Low Bacharach Smoke Number Typical Smoke CO2 Chart with Adjustment RangePressure Gauge Connection to Bleed Port Correlation of Percent of CO2, O2 and Reserve AIR No Fuel OIL Efficiency Chart NET Stack TEMP. Degrees FRecommended START-UP Settings Combustion AIR Requirements GUN Assembly AdjustmentRemoving GUN Assembly Spacing of ElectrodesAFG Burner Combustion AIR Boot Assembly Combustion AIR Boot AssemblyAppliances Located in Confined Spaces ALL AIR from Inside BuildingAppliances Located in Confined Spaces ALL AIR from Outdoors Minimum Ventilation OpeningsALL Ventilation AIR from Outdoors Manual 2100-422M Thermostat Louvers and GrillesVenting Options Vertical VentingAFG Typical Installation of FR25 Filter KIT AIR FiltersFilter Installation LO-BOY Models LO-BOY Models Filter LocationsInspect AIR Filter Service HintsLubrication Final Inspection and TestCombination Combustion CHAMBER/BURNER Mounting System Removal of Burner onlyRemoval of Entire Combustion Chamber Mounting System To Remove Burner onlyTo Remove the Entire Combustion Chamber Mounting System Care of Finish Cleaning of the Heat ExchangerCommon Causes of Trouble Chart FH110D60F Data Chart FH085D36F DataChart FH110D48F Data Chart FLF/FLR085D36F DataChart FLR140D60F Data Chart FC085D36F DataFH Series Wiring Diagram Exchanger4047-119 E 4047-120 D